Automatic Transmission Control With Jump-Aware Shift Inhibition

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Solution Overview

Problem

Dual-clutch transmissions (DCTs) have not been widely adopted in off-road vehicles due to high manufacturing costs and packaging issues, and existing control schemes are not adapted for the unique operational conditions and safety considerations of off-road driving, which can include jumps and terrain variations.

Innovation Solution

A method for controlling an automatic transmission, including a DCT, that senses vehicle acceleration and speed to prevent gear shifting during jumps and allows manual override in fault states, and uses an adaptive pressure-torque function to manage clutch engagement based on real-time conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If gear shifting is performed during jumps, then transmission efficiency is improved, but reliability deteriorates due to potential damage from improper shifting

Engineering Contradiction:
Improvetransmission efficiencyVSAvoidtransmission reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control system dynamically adjusts transmission operation based on real-time vehicle state detection. During jump events, the system detects the airborne condition and automatically prohibits gear shifting to prevent damage, while allowing normal shifting operations during ground-based driving to maintain efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from acceleration sensors and speed sensors to detect jump conditions and continuously monitors vehicle state to determine when gear shifting should be prohibited or permitted, creating a closed-loop control system that adapts to changing conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If automatic control prohibits shifting during jumps, then reliability is improved, but ease of operation deteriorates due to loss of driver control

Engineering Contradiction:
Improvetransmission reliabilityVSAvoiddriver control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system provides automatic protection during jump conditions without requiring driver intervention, while still allowing the driver to override the prohibition when desired, effectively making the system self-regulating while preserving driver authority.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of giving the driver complete control or completely prohibiting shifting, the system inverts the approach by providing automatic protection that can be overridden, reversing the traditional hierarchy of control.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If manual override is allowed in fault states, then ease of operation is improved, but reliability deteriorates due to potential damage from forced operation

Engineering Contradiction:
Improvedriver controlVSAvoidtransmission reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system applies partial protection by prohibiting gear shifting during detected fault conditions while still allowing clutch engagement operations and permitting driver override through neutral selection, providing selective rather than complete restriction.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The control system changes operational parameters based on detected conditions, adjusting what operations are permitted or prohibited depending on the specific fault state and vehicle conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250109790A1Method for controlling an automatic transmission of a vehicle
Publication Date: 2025.04.03 BRP-ROTAX GMBH & CO KG
  • US20250109790A1 patent drawing
  • US20250109790A1 patent drawing
  • US20250109790A1 patent drawing

AI summary

A method for controlling an automatic transmission of a vehicle. The method includes operating the transmission in an automatic mode whereby gear shifting of the transmission is performed automatically based on a speed of the vehicle; receiving a shifting request from a user-operated gear shifter to either: (i) upshift the transmission from a current gear to a higher gear; or (ii) downshift the transmission from the current gear to a lower gear. In response to the shifting request, the method continues with operating the transmission in a semi-automatic mode whereby gear shifting is based on user-generated shifting requests; performing the upshift or the downshift according to the shifting request; monitoring a speed of an engine of the vehicle; and in response to the speed being at a lower speed limit or an upper speed limit, returning operation of the transmission to the automatic mode.