Jump Starter Battery Detection and Hybrid Switching for Polarity Safety

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Solution Overview

Problem

Existing jump starters face challenges in safely and efficiently delivering high current to depleted or discharged vehicle batteries, particularly in cold weather, and often suffer from issues like short circuits and potential damage due to improper polarity connections, with prior solutions being complex, costly, or prone to malfunction.

Innovation Solution

A jump starter with a battery detection system and a current sharing switch arrangement, featuring a smart switch controlled by a microcontroller, which includes primary and secondary switches in parallel, along with a conductor designed to handle significant current, and incorporates detectors for presence, polarity, and short circuits to ensure safe and efficient charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a relay is used as the safety switch, then durability is improved, but switching speed deteriorates and space requirement increases

Engineering Contradiction:
Improveswitch durabilityVSAvoidswitching speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent divides the single safety switch function into two separate switches: a relay for durability and a FET for fast switching. This segmentation allows each component to specialize in its strength, resolving the contradiction between durability and switching speed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines a relay and a FET in parallel configuration to create a hybrid switching system. The relay provides durable, slow switching while the FET provides fast, fragile switching, and together they achieve both durability and fast switching capability.

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If a FET is used as the safety switch, then switching speed is improved and space is reduced, but fragility increases

Engineering Contradiction:
Improveswitching speedVSAvoidswitch durability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent segments the switching function between a FET (for speed) and a relay (for durability). The FET handles fast switching requirements while the relay provides durable backup, resolving the fragility issue.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges a FET and relay in parallel to combine their advantages. The FET provides fast switching while the relay provides durability, and together they create a system that is both fast and reliable.

Inventive Principle:
Principle #5Merging (Combining)

3Power

If high current is delivered to the vehicle battery, then jump starting capability is improved, but risk of conductor damage and switching device failure increases

Engineering Contradiction:
Improvecurrent delivery capabilityVSAvoidconductor damage risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary detection of battery presence and polarity before closing the switches. This preliminary action prevents short circuits and damage by ensuring proper connection conditions are met before high current flows.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses detection circuits and control logic to cushion against potential damage by preventing improper connections. The system detects and prevents short circuits before they can cause conductor or switching device failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Reliability

If polarity detection and safety detection systems are added, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs detection circuits that serve multiple functions: detecting battery presence, detecting polarity, and controlling switch operation. This multi-functionality reduces overall system complexity despite adding safety capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines detection and control functions into an integrated system where the same circuits perform multiple safety-related tasks, reducing the need for separate dedicated components for each function.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240178665A1Jump Starter with Battery Detection for Providing Safety
Publication Date: 2024.05.30 NOCO CO
  • US20240178665A1 patent drawing
  • US20240178665A1 patent drawing
  • US20240178665A1 patent drawing

AI summary

A jump starter for charging or boosting a depleted or discharged battery, the jump starting device, including a rechargeable battery; a positive battery connector for connecting the jump starting device to a positive terminal of the battery; a negative battery connector for connecting the jump starting device to a negative terminal of the battery; a power switch for connecting the rechargeable battery to the depleted or discharged battery when connected to the jump starting device during charging operation of the depleted or discharged battery; a first detector for detecting presence of the depleted or discharged battery connected to the positive and negative battery connectors; and a second detector for detecting presence of the depleted or discharged battery connected to the positive and negative battery connectors.