Ka-band Circular Polarization Waveguide Network with Reactive Splitter

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Solution Overview

Problem

Existing Ka-band circular polarization waveguide networks are complex and expensive to produce, requiring large network sizes and multiple components, making them difficult to fabricate as simple split blocks with minimal split planes.

Innovation Solution

A broadband Ka-band circular polarization waveguide network is designed using a reactive power splitter, multiple RX-reject waveguide filters, and a quadrature junction coupler, fabricated in three pieces with two zero-current split planes, allowing for single polarization transmit and dual or single polarization receive operations, and featuring a pair of branch-line couplers to couple the RX-reject waveguide filters to the reactive TX power splitter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing Ka-band circular polarization waveguide networks use two septum polarizers, double quadrature junction networks, and multiple filters, then circular polarization functionality is achieved, but device complexity and manufacturing cost increase significantly

Engineering Contradiction:
Improvecircular polarization functionalityVSAvoidnetwork complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate components (septum polarizers, quadrature junction networks, filters) into a single integrated waveguide structure. The simplified design merges the polarization splitting and filtering functions into one compact network, eliminating the need for multiple discrete components while maintaining circular polarization functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide network is designed to perform multiple functions simultaneously: it acts as a power splitter, polarization separator, and filter all within a single structure. The same waveguide components that route signals also provide the necessary polarization discrimination and frequency filtering, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If existing waveguide networks use multiple components and large network sizes, then adequate filtering and signal separation are achieved, but manufacturing cost and fabrication difficulty increase

Engineering Contradiction:
Improvesignal separation performanceVSAvoidfabrication simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The waveguide network is divided into distinct functional sections (power splitter section, polarization separation section, filtering section) that can be designed and manufactured separately then assembled. This segmentation allows each section to be optimized independently while maintaining overall signal separation performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested structure where smaller waveguide components are positioned within or alongside larger waveguide sections. The filtered signal paths are nested within the main waveguide structure, allowing compact arrangement while maintaining adequate signal separation and filtering capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If existing designs require many split planes and complex assembly, then component functionality is maintained, but assembly and testing time increase

Engineering Contradiction:
Improvecomponent functionalityVSAvoidassembly and testing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

By merging multiple functional components into a single integrated waveguide network, the number of assembly interfaces and split planes is dramatically reduced. The network can be assembled as one unit rather than requiring precise alignment of multiple separate components, significantly reducing assembly and testing time while maintaining functionality.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If existing waveguide networks are designed for broadband operation, then frequency coverage is improved, but structural complexity and cost increase

Engineering Contradiction:
Improvebroadband coverageVSAvoidnetwork complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The waveguide network achieves broadband operation by carefully controlling geometric parameters (dimensions, angles, positions) of the waveguide sections rather than using complex active components. By optimizing the physical dimensions of the waveguide structure, the network maintains circular polarization functionality across a wide frequency range without requiring additional complex elements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the production of low-cost, compact Ka-band circular polarization waveguides with reduced complexity, accelerated assembly and testing, and improved performance in terms of axial ratio, mode purity, and isolation, while maintaining the integrity of circular polarization modes.

Implementation Method 1

A broadband Ka-band circular polarization waveguide network with single polarization transmit (TX), dual or single polarization receive (RX) is designed. The waveguide network includes a reactive power splitter

Methodology Applied
Scientific EffectPower splitting:

Implementation Method 2

The polarization waveguide network includes a quadrature junction coupler that can couple the RX-reject waveguide filters to an antenna port

Methodology Applied
Scientific EffectQuadrature coupling:

Implementation Method 3

broadband single pol TX, dual pol RX, circular polarization waveguide network

Methodology Applied
Scientific EffectCircular polarization: Polarisation

Data Source

PatentUS10763593B1Broadband single pol TX, dual pol RX, circular polarization waveguide network
Publication Date: 2020.09.01 LOCKHEED MARTIN CORP
  • US10763593B1 patent drawing
  • US10763593B1 patent drawing
  • US10763593B1 patent drawing

AI summary

A polarization waveguide network includes a reactive transmit (TX) power splitter and multiple receive (RX)-reject waveguide filters to reject RX frequencies. The polarization waveguide network further includes a quadrature junction coupler that can couple the RX-reject waveguide filters to an antenna port. The polarization waveguide network is configured to be fabricated in three pieces with two zero-current split planes, and a first piece of the three pieces is used for coupling to the antenna port.