KAH Enzyme Variants for Efficient Steviol Conversion in Yeast

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Solution Overview

Problem

The production of Reb M, a high-potency sweetener derived from the stevia plant, is impractical due to its low natural abundance, necessitating the development of efficient enzymatic pathways in microorganisms for large-scale synthesis.

Innovation Solution

Engineering variant kaurenoic acid hydroxylases (KAHs) to enhance the conversion of kaurenoic acid to steviol, utilizing host cells with specific amino acid substitutions to improve enzymatic efficiency and yield of Reb M.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wild-type KAH enzyme is used, then the enzymatic step performs poorly in yeast, but the device complexity and manufacturing precision are not compromised

Engineering Contradiction:
Improveconversion efficiency of KAHVSAvoidenzymatic performance in yeast
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the amino acid sequence of the KAH enzyme through site-directed mutagenesis. Specific residues were mutated to alter the enzyme's properties, resulting in variants with significantly improved conversion efficiency (up to 3.5-fold increase) and reliability in yeast hosts compared to the wild-type enzyme.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If natural extraction of Reb M from stevia plant is performed, then the product is obtained, but the quantity produced is only minute fractions of total steviol glycoside content

Engineering Contradiction:
Improveyield of Reb MVSAvoidpracticality of extraction
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical extraction process from stevia plants with a biological synthesis system using engineered yeast. By substituting plant-based extraction with microbial fermentation, the system achieves high-yield production of Reb M (up to 3.5-fold improvement in conversion efficiency) from sustainable feedstock, making the manufacturing process both practical and scalable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the biochemical parameters of the production system by introducing engineered KAH variants with optimized amino acid sequences. These parameter changes in enzyme efficiency translate to dramatically improved Reb M yield, converting a minute natural product into a high-volume fermentation product.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If wild-type enzymes are used in the bioconversion pathway, then the process is simple, but the conversion efficiency does not exceed 90% at each step

Engineering Contradiction:
Improveconversion efficiencyVSAvoidenzyme engineering complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent systematically changes the amino acid parameters of KAH through rational design and site-directed mutagenesis. By identifying and mutating specific residues that affect catalytic activity and stability, the approach achieves >90% conversion efficiency while maintaining manageable engineering complexity through targeted rather than random modifications.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The engineered KAHs achieve high-efficiency conversion of kaurenoic acid to steviol, enabling the production of Reb M in significant quantities, addressing the impracticality of natural extraction.

Implementation Method 1

kaurenoic acid hydroxylase (KAH) which catalyzes the conversion of ent-kaurenoic acid into steviol

Methodology Applied
Scientific EffectEnzymatic catalysis: Enzyme

Implementation Method 2

KAHs that are capable of converting kaurenoic acid to steviol with high efficiency

Methodology Applied
Scientific EffectHydroxylation: Oxidation

Data Source

PatentUS20260062683A1Kaurenoic acid 13-hydroxylase (KAH) variants and uses thereof
Publication Date: 2026.03.05 AMYRIS INC
  • US20260062683A1 patent drawing
  • US20260062683A1 patent drawing
  • US20260062683A1 patent drawing

AI summary

Provided herein are genetically modified host cells, compositions, and methods for improved production of steviol glycosides. The host cells are genetically modified to contain a heterologous nucleic acid that expresses novel and optimized variants of Ro.KAH. The host cell further contains one or more heterologous nucleotide sequence encoding further enzymes of a pathway capable of producing one or more steviol glycosides in the host cell. The host cells, compositions, and methods described herein provide an efficient route for the heterologous production of steviol glycosides including rebaudioside A, rebaudioside D, and rebaudioside M.