Ketol-acid Reductoisomerase Enzymes for Isobutanol Biosynthesis

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Solution Overview

Problem

Current methods for producing isobutanol rely on petrochemical-derived starting materials and lack environmental advantages, such as minimized greenhouse gas emissions, and there is a need for alternative polypeptides with ketol-acid reductoisomerase activity suitable for isobutanol biosynthetic pathways.

Innovation Solution

Development of polypeptides with specific substitutions in regions like the inter-molecular dimer interface, inter-domain interface, and C-terminal tail region, which exhibit ketol-acid reductoisomerase activity, enhancing isobutanol production by improving reaction rates and reducing substrate competition and inhibition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical synthesis methods (oxo synthesis, catalytic hydrogenation, Guerbet condensation) are used to produce isobutanol, then production efficiency is achieved, but environmental harm increases due to petrochemical-derived starting materials and greenhouse gas emissions

Engineering Contradiction:
Improveisobutanol production efficiencyVSAvoidgreenhouse gas emissions and environmental harm
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the fundamental parameter of starting material origin from petrochemical to plant-derived renewable resources. This parameter change enables biochemical conversion pathways that avoid the harmful emissions associated with traditional chemical synthesis methods while maintaining production efficiency through enzymatic catalysis

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces mechanical/chemical synthesis systems with biological enzymatic systems. Specifically, ketol-acid reductoisomerase enzymes catalyze the conversion of plant-derived substrates to isobutanol, substituting the mechanical chemical synthesis processes with biologically-based enzymatic reactions that are environmentally benign

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If wild-type KARI enzymes are used in isobutanol biosynthetic pathways, then baseline production is achieved, but productivity is limited due to substrate competition and inhibition

Engineering Contradiction:
Improveisobutanol production yieldVSAvoidenzyme performance under substrate competition
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention applies local quality changes by introducing specific amino acid substitutions at particular positions within the KARI enzyme structure. These localized changes in the enzyme's active site or regulatory regions enhance its catalytic efficiency and reduce susceptibility to substrate competition and inhibition, thereby improving overall productivity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the biochemical parameters of the KARI enzyme through site-directed mutagenesis. By modifying amino acid sequences, the enzyme's kinetic parameters (such as Km and Vmax) are optimized to reduce substrate competition effects and inhibition, enabling higher isobutanol yields from plant-derived substrates

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified polypeptides increase isobutanol production yield by up to 100% compared to wild-type enzymes, utilizing plant-derived substrates and reducing environmental impact.

Implementation Method 1

Ketol-acid reductoisomerase (KARI) enzymes are involved in the biological production of valine and isoleucine. KARI enzymes have also been shown to be useful for pathways for the production of isobutanol using engineered microorganisms

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

A KARI enzyme that can utilize reduced nicotinamide adenine dinucleotide (NADH) can capitalize on the NADH produced by the existing glycolytic pathway and other metabolic pathways in commonly used microbial cells

Methodology Applied
Scientific EffectCofactor utilization: Redox Reactions

Data Source

PatentUS9388392B2Ketol-acid reductoisomerase enzymes and methods of use
Publication Date: 2016.07.12 GEVO INC
  • US9388392B2 patent drawing
  • US9388392B2 patent drawing
  • US9388392B2 patent drawing

AI summary

Provided herein are polypeptides having ketol-acid reductoisomerase activity as well as microbial host cells comprising such polypeptides. Polypeptides provided herein may be used in biosynthetic pathways, including, but not limited to, isobutanol biosynthetic pathways.