Long-Chain Fatty Alcohol Production via KAS II and FAR Gene Enhancement

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Solution Overview

Problem

Current methods fail to efficiently produce long-chain fatty alcohols with 20 or more carbon atoms in microorganisms lacking the necessary synthetic pathway, as existing approaches either limit the carbon chain length or do not provide the necessary enzymes for elongation.

Innovation Solution

Enhancing the expression of specific KAS II and FAR genes, such as those from Nannochloropsis and Arabidopsis/Brassica, in host microorganisms like Escherichia coli and cyanobacteria to enable the production of long-chain fatty alcohols by introducing and optimizing the genes for improved enzyme activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If only FAR genes are introduced into bacteria lacking long-chain fatty acid synthesis pathway, then fatty alcohol production capability is improved, but the carbon chain length is limited to 18 or less

Engineering Contradiction:
Improvefatty alcohol production capabilityVSAvoidcarbon chain length
Core Design Contradiction:
ProductivityVSLength of moving object

Solution Approach 1:

The invention divides the fatty alcohol synthesis pathway into two functional segments: (1) long-chain fatty acid synthesis segment using KAS II enzyme to extend carbon chain to 20 or more atoms, and (2) fatty alcohol conversion segment using FAR enzyme. This segmentation allows each enzyme to optimize its function independently, resolving the contradiction between productivity and chain length.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The KAS II enzyme performs preliminary action by synthesizing long-chain fatty acids (20 or more carbon atoms) before the FAR enzyme acts. This preliminary elongation of the carbon chain enables the subsequent FAR enzyme to produce long-chain fatty alcohols with 20 or more carbon atoms, rather than being limited to 18 or less.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If KAS and FAR genes are introduced into host microorganisms, then ability to produce long-chain fatty alcohols is acquired, but device complexity increases

Engineering Contradiction:
Improveability to produce long-chain fatty alcoholsVSAvoidgenetic modification complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The KAS II enzyme from Nannochloropsis oculata exhibits universal functionality by accepting various acyl-ACP substrates and catalyzing elongation to produce diverse long-chain fatty acids (C20:0, C20:1, C22:0, C22:1, C24:0). This multi-substrate capability reduces the need for multiple specialized enzymes, simplifying the overall genetic modification strategy while maintaining versatility in product production.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows microorganisms to produce long-chain fatty alcohols with 20 or more carbon atoms, enhancing productivity and enabling hosts without native ability to synthesize these compounds to acquire the necessary enzymatic capabilities.

Implementation Method 1

a condensation reaction between a long-chain acyl-ACP and malonyl-CoA catalyzed by a 3-ketoacyl-ACP synthase (KAS)

Methodology Applied
Scientific EffectCondensation reaction:

Implementation Method 2

3-ketoacyl-ACP synthase (KAS) is an enzyme involved in elongation of chain length of the acyl group

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 3

the acyl-CoA having 20 or more carbon atoms elongated in the endoplasmic reticulum is converted into a long-chain fatty alcohol having 20 or more carbon atoms by a fatty acyl-CoA reductase (hereinafter, referred to as 'FAR')

Methodology Applied
Scientific EffectReduction reaction: Reduction

Data Source

PatentUS10801044B2Method of producing fatty alcohol
Publication Date: 2020.10.13 KAO CORP
  • US10801044B2 patent drawing
  • US10801044B2 patent drawing

AI summary

A method of producing a long-chain fatty alcohol, containing culturing a microorganism wherein expression of a gene encoding a 3-ketoacyl-ACP synthase and expression of a gene encoding a fatty acyl-CoA reductase are enhanced;a method of providing ability to produce a long-chain fatty alcohol for a microorganism wherein expression of a gene encoding a 3-ketoacyl-ACP synthase and expression of a gene encoding a fatty acyl-CoA reductase are enhanced in a microorganism cell; anda transformant of a microorganism in which expression of a gene encoding a β-ketoacyl-ACP synthase and expression of a gene encoding a fatty acyl-CoA reductase are enhanced.