Keg Delivery Pallet With Interlock Panel For Direct Lift
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current keg pallet systems are inefficient as they require kegs to be removed from pallets at distribution centers and manually loaded onto delivery trucks, leading to double-handling and reduced delivery efficiency.
Innovation Solution
The proposed solution involves a versatile pallet assembly with an interlock panel that allows for the stacking and transportation of kegs in various sizes on a single pallet platform, enabling direct delivery into stores using a powered lift, thus eliminating manual handling and double-handling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If kegs are transported on pallets from brewery to distribution center, then keg stability and organization are improved, but manual handling and double-handling are required at delivery locations
Solution Approach 1:
The pallet is divided into multiple levels with divider sheets creating separate compartments. Each compartment can hold kegs of different sizes (half-barrel, quarter-barrel, sixth-barrel), allowing organized transport while enabling the entire pallet to be moved as one unit by powered lifts at delivery locations.
Solution Approach 2:
Powered lifts serve as an intermediary mechanism between the delivery truck and delivery location. These lifts can directly hoist the entire keg-loaded pallet from the truck into the delivery location, eliminating the need for manual keg-by-keg handling while maintaining keg stability throughout the process.
2Adaptability or versatility
If a single pallet platform is used for various keg sizes, then versatility and delivery efficiency are improved, but pallet stacking and nesting become complex
Solution Approach 1:
Empty pallets are designed to nest within each other when not in use. The pallet structure includes recesses and protrusions that allow one pallet to fit inside another, reducing storage space requirements at distribution centers while maintaining the versatile keg-holding capability when deployed.
Solution Approach 2:
The pallet design incorporates universal features including multiple keg size accommodations, integrated handles for manual positioning, and standardized dimensions that work with various powered lifts. This multi-functionality allows the same pallet platform to serve diverse delivery needs without requiring specialized equipment for each keg type.
3Productivity
If powered lifts are used for direct pallet delivery, then delivery efficiency and time are improved, but equipment requirements and cost increase
Solution Approach 1:
The system transitions from static manual handling to dynamic powered lift operation. The powered lifts can be deployed at delivery locations to actively hoist pallets, transforming the delivery process from labor-intensive to machine-assisted, thereby improving productivity while keeping the pallet design itself relatively simple and compatible with various lift types.
Data Source
AI summary
A pallet includes a deck having a plurality of keg-retaining recesses formed on an upper surface thereof. The plurality of keg-retaining recesses include a plurality of half barrel recesses, a plurality of quarter barrel recesses and a plurality of sixth barrel recesses. A plurality of columns extend downward from the deck.