Kernel Component Analysis via Spectroscopy Segmentation

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Solution Overview

Problem

Current methods for analyzing kernel components, such as rice quality evaluation, lack accuracy and efficiency, particularly when analyzing on a kernel-by-kernel basis, and require destructive or time-consuming processes.

Innovation Solution

A kernel component analysis device and method using spectroscopy that includes a light emitter, spectrum detector, and computing unit to quantify specific components in kernels on a kernel-by-kernel basis, employing a calibration curve to calculate component content from detected spectrum values, with improved measurement accuracy by focusing on a suitable effective portion of the kernel image.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If near-infrared spectroscopy is used for component analysis, then nondestructive and real-time examination is achieved, but measurement accuracy on a kernel-by-kernel basis is insufficient

Engineering Contradiction:
Improvenondestructive and real-time examinationVSAvoidmeasurement accuracy on kernel-by-kernel basis
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent divides the kernel image into multiple regions of interest (ROIs), including a central portion and peripheral portions, to selectively analyze specific areas. This segmentation allows the system to focus on regions with higher light transmission for improved measurement accuracy while maintaining nondestructive and real-time examination capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different analysis methods to different regions of the kernel image. The central portion is analyzed using one method while peripheral portions are analyzed using another method, with each region's characteristics considered. This local quality approach improves measurement accuracy by tailoring the analysis to the specific properties of each kernel region.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If visual inspections or crushing kernels is used for quality evaluation, then component analysis is achieved, but time consumption and destructive processing occur

Engineering Contradiction:
Improvequality evaluation accuracyVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces mechanical crushing and manual visual inspection with optical spectroscopy. By using near-infrared light to penetrate and analyze kernel components nondestructively, the system eliminates time-consuming mechanical processing while maintaining or improving measurement accuracy through automated spectral analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The kernel itself serves as the sample for analysis, requiring no external preparation or destruction. The near-infrared spectroscopy system directly analyzes the kernel's optical properties to determine component content, making the kernel itself the source of information without needing to be crushed or prepared in any way.

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If light is transmitted through the entire kernel image, then complete coverage is achieved, but measurement accuracy decreases due to varying light attenuation

Engineering Contradiction:
Improvecoverage areaVSAvoidspectrum value accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent segments the kernel image into a central portion and peripheral portions, analyzing each region separately. The central portion, which has higher light transmission and better spectral characteristics, is prioritized for quantitative analysis, while peripheral portions are analyzed with adjusted parameters to compensate for light attenuation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different weightings and analysis methods to different regions of the kernel image based on their local quality characteristics. Regions with better light transmission (central area) receive higher weighting for quantitative analysis, while peripheral regions are analyzed with adjusted parameters to maintain overall measurement accuracy.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables nondestructive, real-time, and accurate measurement of kernel components, enhancing the precision of protein content analysis and quality evaluation on a kernel-by-kernel basis, with the potential for automated screening and classification.

Implementation Method 1

a light emitter configured to irradiate a kernel to be analyzed with light; a spectrum detector configured to detect a spectrum of light transmitted through and/or reflected from the kernel irradiated with the light

Methodology Applied
Scientific EffectNear-infrared spectroscopy: Absorption Spectroscopy

Implementation Method 2

detecting a spectrum of light transmitted through and/or reflected from the kernel irradiated with the light

Methodology Applied
Scientific EffectLight transmission and reflection: Reflection

Data Source

PatentUS9091643B2Device and method for analyzing kernel component
Publication Date: 2015.07.28 SATAKE CORP
  • US9091643B2 patent drawing
  • US9091643B2 patent drawing
  • US9091643B2 patent drawing

AI summary

A kernel component analysis device quantitatively analyzing a specific component contained in each of kernels on a kernel-by-kernel basis by spectroscopy includes: a light emitter configured to irradiate a kernel to be analyzed with light; a spectrum detector configured to detect a spectrum of light transmitted through and/or reflected from the kernel irradiated with the light; and a computing unit configured to calculate, on a kernel-by-kernel basis, a content of the specific component in the kernel to be analyzed, based on a spectrum value detected from an effective portion, which is suitable for quantitative analysis, of an image of the kernel by using a calibration curve indicating a relationship between a spectrum value at a specific wavelength and a content of the specific component.