Kerosene Fuel Conversion System for Rocket Combustion Stability

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Solution Overview

Problem

Kerosene-oxygen rocket engines face combustion efficiency and stability issues due to incomplete burning of kerosene and pressure oscillations, leading to reduced thrust and instability in the gas generator system.

Innovation Solution

A fuel conversion system that converts kerosene-type rocket propellants to a supercritical or endothermically converted state using a heat exchanger 'cracker' process, improving combustion efficiency and stability by facilitating complete burning and reducing instability in the gas generator system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If kerosene is used as rocket propellant, then specific impulse is improved compared to solid propellants, but combustion efficiency deteriorates due to incomplete burning

Engineering Contradiction:
Improvespecific impulseVSAvoidcombustion efficiency
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent applies preliminary action by pre-vaporizing and pre-heating the kerosene propellant before it enters the combustion chamber. The fuel is vaporized in a separate vaporization chamber and then mixed with oxidizer, ensuring complete combustion occurs in the main combustion chamber. This preliminary preparation of the fuel eliminates incomplete burning while maintaining high specific impulse.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If kerosene is used as rocket propellant, then specific impulse is improved, but combustion stability deteriorates due to pressure oscillations

Engineering Contradiction:
Improvespecific impulseVSAvoidcombustion stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies segmentation by dividing the combustion process into separate stages and locations. Vaporization occurs in a separate chamber, mixing occurs in a dedicated mixing section, and combustion occurs in the main chamber. This spatial segmentation of functions prevents the coupling of vaporization and combustion processes, eliminating the pressure oscillations and combustion instability that would occur if all processes happened simultaneously in one chamber.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If large HC molecules are vaporized and split for combustion, then combustion completeness is improved, but combustion instability increases due to process complexity

Engineering Contradiction:
Improvecombustion completenessVSAvoidcombustion stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The patent introduces an intermediary vaporization chamber that acts as a mediator between the liquid kerosene feed and the combustion chamber. In this intermediate chamber, the large hydrocarbon molecules are vaporized and partially decomposed before entering the combustion zone. This intermediary step breaks down the complex molecules into smaller, more combustible fragments, ensuring complete combustion while stabilizing the combustion process by separating the complex molecular breakdown from the actual combustion event.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conversion of kerosene to a supercritical or endothermically converted state enhances combustion stability and efficiency, reducing the risk of instability in the gas generator system and improving overall rocket engine performance.

Implementation Method 1

converting a rocket propellant fuel to a supercritical state in a fuel conversion system to generate a converted fuel

Methodology Applied
Scientific EffectSupercritical state conversion: Supercritical Fluid

Implementation Method 2

converts kerosene-type rocket propellants to a supercritical or endothermically converted state using a heat exchanger 'cracker' process

Methodology Applied
Scientific EffectEndothermic conversion: Endothermic Reaction

Data Source

PatentUS9200596B2Catalytically enhanced gas generator system for rocket applications
Publication Date: 2015.12.01 AEROJET ROCKETDYNE INC
  • US9200596B2 patent drawing
  • US9200596B2 patent drawing
  • US9200596B2 patent drawing

AI summary

A rocket engine system with a fuel conversion system in communication with a gas generator.