Electrochemical Ketone Test Strip Mediator Coating

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Solution Overview

Problem

Traditional point-of-care ketone tests using reflectance technology are prone to instability due to chromophores, leading to inaccurate results at low and high analyte concentrations, and require larger blood samples, longer reaction times, and lower precision.

Innovation Solution

The development of an electrochemical ketone test strip using a mediator like ferricyanide, hydroxybutyrate dehydrogenase, NAD, and diaphorase, which replaces the unstable chromophore, enabling amperometric testing with improved stability, reduced blood volume, faster reaction times, and enhanced precision, and allows for simultaneous detection of glucose and ketones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If reflectance technology is used for ketone detection, then the test can be performed with simple equipment, but the results become unstable and inaccurate at low and high analyte concentrations

Engineering Contradiction:
Improvesimplicity of equipmentVSAvoidaccuracy of ketone detection
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces the optical reflectance system with an electrochemical amperometric system. Instead of measuring light reflection from a chromophore, the system uses electrodes to measure current generated by the electrochemical reaction of ketones with the coating reagents (hydroxybutyrate dehydrogenase, mediators like ferricyanide or PMS). This substitution eliminates the yellowing problem that affects optical measurements and provides stable, precise results across the full range of analyte concentrations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If reflectance-based test strips are used, then the device structure remains simple, but the reaction time increases and precision decreases

Engineering Contradiction:
Improvestructure of test stripVSAvoidreaction speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent changes the detection parameter from optical reflectance to electrochemical current measurement. This parameter change enables faster reaction kinetics because the electrochemical reaction at the electrode surface proceeds more rapidly than the optical detection method. The amperometric measurement captures the current generated during the enzymatic reaction, providing faster results while maintaining simple test strip structure.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If traditional reflectance test strips are used, then manufacturing is simpler, but larger blood sample volumes are required

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidblood sample volume
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent utilizes the porous structure of the test strip coating to enhance reagent loading efficiency and improve sample distribution. The porous matrix allows the blood sample to penetrate deeply and interact with the embedded enzymes and mediators, maximizing the reaction efficiency with smaller sample volumes. This porous structure enables the electrochemical reaction to proceed effectively with minimal blood input.

Inventive Principle:
Principle #31Porous materials

4Ease of manufacture

If chromophores are used in reflectance tests, then color change provides visual indication, but the chromophores become unstable and cause yellowing leading to inaccurate results

Engineering Contradiction:
Improvevisual detection capabilityVSAvoidstability of detection reagent
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent replaces the unstable chromophore-based optical system with a stable electrochemical system. Instead of relying on chromophores that yellow and decompose over time, the system uses electroactive mediators (ferricyanide or 1-Methoxy-5-methylphenazinium methylsulfate) that generate measurable current through electron transfer reactions. This substitution eliminates the stability issues associated with chromophores while providing reliable, quantifiable results.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrochemical test strip provides a stable, precise, and faster method for ketone detection with reduced blood volume, longer shelf life, and the capability to create a diabetic panel for simultaneous glucose and ketone testing, addressing the limitations of reflectance-based tests.

Implementation Method 1

a coating on one of the electrode and counter electrode, the coating including a mediator for ketones. Optionally, the mediator is ferricyanide

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 2

the coating additionally includes hydroxybutyrate dehydrogenase and nicotinamide adenine dinucleotide (NAD)

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 3

the coating additionally includes diaphorase

Methodology Applied
Scientific EffectElectron transfer reaction: Redox Reactions

Data Source

PatentUS10690617B2Systems and methods for electrochemical ketone detection and measurement
Publication Date: 2020.06.23 POLYMER TECHNOLOGY SYSTEMS INC
  • US10690617B2 patent drawing
  • US10690617B2 patent drawing
  • US10690617B2 patent drawing

AI summary

A system for the electrochemical detection of ketone levels includes a test strip including an electrode and a counter electrode, the electrode and counter electrode located in a sample reception area. The system further includes a coating on one of the electrode and counter electrode, the coating including a mediator for ketones. Optionally, the mediator is ferricyanide.