Key Coupling Unit Lateral Bumper for Slim Device Jamming

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Solution Overview

Problem

Mobile electronic devices experience key jamming or sticking issues due to their slim window design, which affects the stability and functionality of the key operation.

Innovation Solution

A key coupling unit is designed with an extended lower side length of the key guide frame, incorporating a bumper and pressing part that move laterally from the center of the bracket, along with waterproofing tapes and support plates, to prevent key jamming and enhance stability by reducing the key's slope during pressing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the window thickness is reduced to achieve slimness, then the device becomes thinner and more portable, but the key guide frame guiding amount decreases causing key jamming or sticking

Engineering Contradiction:
Improvewindow thicknessVSAvoidkey operation stability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent extends the lower side length of the key guide frame in the lateral direction (another dimension) to compensate for the reduced window thickness. This dimensional extension provides sufficient guiding amount for the key even when the window is thin, preventing key jamming or sticking while maintaining the slim device profile.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the key guide frame lower side length is extended to prevent key jamming, then key operation stability improves, but the device complexity increases

Engineering Contradiction:
Improvekey operation stabilityVSAvoidkey coupling unit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the extended lower side of the key guide frame with the existing key coupling unit structure. The support plate and waterproofing tapes are combined with the key guide frame extension, creating a unified structure that prevents key jamming without requiring separate additional components, thus minimizing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If the bumper and pressing part are positioned laterally from the center, then key stability during pressing improves, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvekey pressing stabilityVSAvoidbumper and pressing part positioning
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent deliberately positions the bumper and pressing part asymmetrically (laterally from the center) to optimize key stability during pressing. This asymmetric positioning creates a more stable mechanical leverage system, and the patent provides specific dimensional guidelines to manage the manufacturing precision requirements.

Inventive Principle:
Principle #4Asymmetry

4Object-affected harmful factors

If support plates and waterproofing tapes are added to secure the key guide frame, then protection from liquids or gases improves, but the device complexity increases

Engineering Contradiction:
Improveprotection from liquids or gasesVSAvoidkey coupling unit structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The support plates and waterproofing tapes are designed to serve multiple functions: they secure the extended key guide frame in place and simultaneously provide waterproofing and gas protection. This multi-functionality prevents the need for separate protection components, minimizing the increase in device complexity while achieving comprehensive protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10475602B2Key coupling unit and electronic device having the same
Publication Date: 2019.11.12 SAMSUNG ELECTRONICS CO LTD
  • US10475602B2 patent drawing
  • US10475602B2 patent drawing
  • US10475602B2 patent drawing

AI summary

An electronic device and a key coupling unit therefor are disclosed. The key coupling unit includes a key configured in a specific shape, a key guide frame configured to guide pressing of the key, and a key circuit board configured to input a signal corresponding to the pressing of the key. The key coupling unit is fixed in a settling area of a bracket. A bumper is formed to protrude from the lower part of the key circuit board. A pressing part is formed in the bracket to face the bumper of the key circuit board. A command signal of a corresponding key is transmitted to the key circuit board by converting to an electric signal if the bumper presses the pressing part. The bumper and the pressing part are located by moving in a lateral direction from the center of the settling area of the bracket.