Key Management Insertion Assembly with LED Encoding

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Solution Overview

Problem

Existing key management systems face challenges in forming cost-effective three-sectional insulating contact surfaces, leading to high production costs and limited functionality, particularly in AV terminals used for microphone connections.

Innovation Solution

An insertion assembly with an encoding chip connected to a light emitting diode and a transparent plastic plug cover, featuring a conductive cambered sheet and insulating seat design, allowing for secure and identifiable key management through a light emitting diode at the distal end, enabling secure and portable key management with advanced identification technology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a three-sectional insulating contact surface is formed in the insertion terminal, then the connection reliability is improved, but the manufacturing difficulty and cost increase

Engineering Contradiction:
Improveconnection reliabilityVSAvoidmanufacturing difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The contact structure is divided into three separate contact points (first, second, and third contact points) arranged in parallel, each independently connected to the encoding chip. This segmentation allows for simpler individual contact formation while maintaining overall connection reliability through redundancy and distributed contact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insertion terminal is designed with multi-functionality by integrating both audio/video signal transmission and encoding verification functions into a single component. The terminal can connect various devices (microphones, AV devices, cameras) while simultaneously performing key management through the encoding chip, eliminating the need for separate specialized connectors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the insertion terminal is designed for specific device connection, then the connection reliability is improved, but the adaptability decreases

Engineering Contradiction:
Improveconnection reliabilityVSAvoiddevice compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The insertion terminal incorporates a universal design that can connect to multiple device types including microphones, AV devices, and cameras. The encoding chip provides a standardized interface that works across different device categories, allowing the same terminal to reliably connect various devices without requiring device-specific designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The terminal design allows for flexible adaptation to different connection scenarios. The encoding chip can work with different encoding schemes and the terminal structure accommodates various plug types and connection configurations, enabling the system to dynamically adapt to different device requirements while maintaining reliable connections.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If an encoding chip with light emitting body is added to the insertion unit, then the identification capability is improved, but the device complexity increases

Engineering Contradiction:
Improveidentification capabilityVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The encoding chip integrates multiple functions including encoding verification, light emission for visual feedback, and electrical contact for signal transmission into a single compact component. The light emitting body (LED) is combined with the encoding circuitry, eliminating the need for separate identification devices and reducing overall system complexity despite enhanced functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The encoding chip performs self-verification by comparing the input encoding signal with its stored encoding data and provides immediate visual feedback through the light emitting body. This self-service mechanism eliminates the need for external verification devices or complex control systems, as the terminal autonomously validates connections and indicates status through LED lighting.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, cost-effective, and secure key management system with advanced identification capabilities, preventing key reproduction and offering a practical solution for AV terminals by utilizing a light emitting diode for encoding signal input validation.

Implementation Method 1

the light emitting body is a light emitting diode

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Data Source

PatentUS7252539B2Insertion assembly of a key management system
Publication Date: 2007.08.07 KAOH ANDY
  • US7252539B2 patent drawing
  • US7252539B2 patent drawing
  • US7252539B2 patent drawing

AI summary

A key management system comprises a sleeve; a plug cover having a part embedded into a rear end of the sleeve; an encoding chip connected to a positive conductive cambered sheet and a negative conductive cambered sheet; an insulating seat having an annular post; a conduit installed at a front side of the insulating seat; a retaining threaded ring installed around an outer periphery of the insulating seat; a front end of the conduit being inserted into the through hole of the retaining threaded ring; an insulating rubber plug installed at a front end of the conduit; a conductive head installed at a front end of the insulating rubber plug; and a conductive rod passing through the positive conductive cambered sheet, the insulating seat, the negative conductive cambered sheet, the conduit, the insulating rubber plug, and the conductive head.