Keyboard Key Mechanism Single-Step Assembly via Guiding Slopes

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Solution Overview

Problem

Conventional key mechanisms require two steps for assembly, which complicates the process and is inconvenient.

Innovation Solution

The key mechanism incorporates a base plate with guiding bases and barricades featuring guiding slopes, allowing the scissors linking assembly to be directly pressed onto the base plate, with guiding pillars and pillars being elastically deformed to secure position in one step.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the conventional two-step assembly process is used, then the guiding pillars can be securely positioned, but the assembly process becomes complex and inconvenient

Engineering Contradiction:
Improvesecure positioning of guiding pillarsVSAvoidassembly process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines two separate assembly steps into one integrated step. The guiding bases are designed with guiding slopes that allow the guiding pillars to be inserted and positioned simultaneously, eliminating the need for separate insertion and positioning operations. This merging of steps reduces assembly complexity while maintaining secure positioning through the slope-guided engagement mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guiding bases are pre-configured with guiding slopes that prepare the path for the guiding pillars before actual assembly occurs. These pre-formed slopes guide the pillars into the correct position automatically during insertion, eliminating the need for separate positioning actions and simplifying the overall assembly process while ensuring reliable placement.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the conventional two-step assembly process is used, then the guiding pillars can be securely positioned, but the assembly time increases

Engineering Contradiction:
Improvesecure positioning of guiding pillarsVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges the insertion and positioning operations into a single simultaneous action. The guiding slopes enable both functions to be achieved in one motion, reducing assembly time while maintaining secure positioning. This eliminates the sequential time loss associated with performing insertion and positioning as separate steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guiding slopes allow the assembly process to skip intermediate adjustment steps by providing automatic guidance during insertion. The pillars are rushed directly into their final positioned state through the slope-guided path, eliminating time-consuming manual positioning adjustments and reducing overall assembly time while ensuring accurate placement.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This simplifies the assembly process to a single step, enhancing the facilitation and efficiency of combining the scissors linking assembly with the base plate.

Implementation Method 1

The first guiding pillar is disposed in the first guiding base through the first barricade and is abutted between the first guiding base and the first barricade. The second guiding pillar is disposed in the second guiding base through the second barricade and is abutted between the second guiding base and the second barricade.

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS7994446B2Key mechanisms
Publication Date: 2011.08.09 DARFON ELECTRONICS CORP
  • US7994446B2 patent drawing
  • US7994446B2 patent drawing
  • US7994446B2 patent drawing

AI summary

A key mechanism. A base plate includes at least one first guiding base, at least one second guiding base, at least one first barricade, and at least one second barricade. The first guiding base opposes the second guiding base. The first barricade opposes the second barricade. A scissors linking assembly is connected to the base plate and includes a first linking member and a second linking member. The first linking member pivots to the second linking member and includes a first guiding pillar. The second linking member includes a second guiding pillar. The first guiding pillar is disposed in the first guiding base through the first barricade and is abutted therebetween. The second guiding pillar is disposed in the second guiding base through the second barricade and is abutted therebetween. A keycap is connected to the scissors linking assembly.