Key Preloading Structure for Consistent Pressed Feel

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Solution Overview

Problem

In electronic products like mice, large-sized keys integrally formed with the housing lead to inconsistent pressed feel, making it difficult to assure the absence of dead zones and virtual presses due to varying key press sensations.

Innovation Solution

A key preloading structure featuring a base, switches, and keys with rotating shafts and actuators, where the actuators preload the switches with a force less than the triggering force, ensuring consistent contact and preventing extra clearance during assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the keys are integrally formed with the housing in one piece, then the overall consistency and aesthetics are improved, but the pressed feel becomes inconsistent and dead zones or virtual presses occur

Engineering Contradiction:
Improveoverall consistencyVSAvoidpressed feel consistency
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The key structure is divided into separate components: the housing, the key cap, and the internal loading mechanism. This segmentation allows the key cap to be integrally formed with the housing for aesthetic consistency, while the internal mechanism provides reliable pressed feel through controlled mechanical interaction with the switch.

Inventive Principle:
Principle #1Segmentation

2Area of moving object

If the key size is increased to meet functional needs, then the functional capacity is improved, but the pressed feel becomes harder to assure and dead zones appear

Engineering Contradiction:
Improvekey sizeVSAvoidpressed feel control
Core Design Contradiction:
Area of moving objectVSManufacturing precision

Solution Approach 1:

The loading mechanism applies a preliminary preload force to the switch before the key is pressed. This preliminary action ensures that the switch is already in a pre-compressed state, making the pressed feel consistent and eliminating dead zones regardless of the key size.

Inventive Principle:
Principle #10Preliminary action

3Area of moving object

If the keys are made larger, then the functional needs are met, but extra clearance is generated during assembly causing virtual press problems

Engineering Contradiction:
Improvekey sizeVSAvoidcontact consistency
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The loading mechanism changes the force parameter by applying a controlled preload to the switch. This force parameter adjustment ensures consistent contact between the key and switch throughout the assembly process, eliminating virtual press problems that occur with larger keys.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures consistent pressed feel, reduces the burden of key pressing, and eliminates dead zones and virtual presses by maintaining contact between keys and switches, thereby improving user experience.

Implementation Method 1

Each of the actuators preloads the set of switches with a force less than a triggering force for starting the set of switches

Methodology Applied
Scientific EffectMechanical Force: Force

Data Source

PatentUS11387056B2Key preloading structure and assembly method thereof
Publication Date: 2022.07.12 BENQ CORP
  • US11387056B2 patent drawing
  • US11387056B2 patent drawing
  • US11387056B2 patent drawing

AI summary

A key preloading structure including a base, a set of switches and a set of keys is provided. The set of switches is arranged on the base. The set of keys has a rotating shaft and two actuators. The rotating shaft is assembled on the base. One end of each actuator is fixedly connected to the rotating shaft, and another end is disposed on a switch of the set of switches. Each of the two actuators preloads the set of switches with a force less than a triggering force for starting the set of switches.