Keyboard Backlight Module Structure for Uniform Keycap Illumination

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Solution Overview

Problem

Existing lighting keyboards suffer from inconsistent illuminating consistency due to over-illumination of main symbols, under-illumination of corner symbols, and uneven lighting around keycaps, particularly with low luminous LEDs.

Innovation Solution

The implementation of a protruding structure and micro-structure regions on the lighting board, combined with reflective layers and adhesive areas, enhances light distribution and recycling, ensuring uniform illumination across keycaps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a low luminous LED is used to illuminate each keyswitch, then power consumption is reduced, but illuminating consistency deteriorates with over-illumination of main symbols and under-illumination of corner symbols

Engineering Contradiction:
Improvepower consumptionVSAvoidilluminating consistency
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating different optical structures at different locations on the lighting board. Micro-structure regions are formed at specific positions to recycle and redirect light, while a protruding structure is created at the LED position to enhance light extraction. This localized structural differentiation ensures that low luminous LEDs can provide uniform illumination across the entire keyswitch area, including corner symbols, without increasing power consumption.

Inventive Principle:
Principle #3Local quality

2Temperature

If a low luminous LED is used, then heat generation is reduced, but light distribution uniformity deteriorates

Engineering Contradiction:
Improveheat generationVSAvoidlight distribution uniformity
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

The patent introduces intermediary optical structures between the LED and the keyswitch to improve light distribution. The protruding structure acts as an intermediate element that enhances light extraction from the LED, while micro-structure regions serve as intermediate elements that recycle and redistribute light across the lighting board. These intermediary structures enable uniform light distribution without requiring higher LED luminous output, thus maintaining low heat generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If traditional lighting board design is used, then manufacturing is simple, but connection stability of illuminant unit deteriorates when offset occurs during mounting

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidconnection stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by designing a protruding structure on the lighting board that creates a physical constraint and alignment feature for the illuminant unit. This protruding structure is formed beforehand during PCB manufacturing, providing a built-in positioning mechanism that compensates for potential mounting offsets. The structure ensures stable electrical and mechanical connection without complicating the manufacturing process, as it is integrated into the PCB fabrication steps.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves overall illuminating consistency by increasing light emission into the light guide panel and optimizing light output from keycaps, addressing issues of uneven lighting and connection stability.

Implementation Method 1

the footprints and the hollow areas thereof are further used together with the first reflective layer to form a light uniform design in the first uniform light area

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the micro-structure regions specifically arranged on the lighting board can be used to recycle light or assist light output

Methodology Applied
Scientific EffectLight recycling: Reflection

Data Source

PatentUS12596223B2Lighting keyboard and backlight module thereof
Publication Date: 2026.04.07 DARFON ELECTRONICS CORP
  • US12596223B2 patent drawing
  • US12596223B2 patent drawing
  • US12596223B2 patent drawing

AI summary

A backlight module includes a lighting board, a light guide panel, a shielding sheet, and a protrusion structure. The lighting board includes two non-intersected traces, a plurality of microstructure regions and at least one illuminant unit. The illuminant unit is connected between the microstructure regions. The microstructure regions do not overlap with the two non-intersected traces. The light guide panel is disposed above the lighting board, and the shielding sheet is disposed above the light guide panel. The protrusion structure is formed on the shielding sheet, protrudes towards the lighting board, and is between the microstructure regions. The protrusion structure diffuses light of the illuminant unit at an early section of its light path to enter into the light guide panel for lateral transmission. The plural microstructure regions reflect and recycle the light at a following section of the light path to jointly enhance the uniformity of illuminating a keycap.