Circuit Board Positioning in Electronic Keyboard Instruments

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Solution Overview

Problem

Existing electronic keyboard instruments with hammer action mechanisms face challenges in maintaining circuit boards due to their placement, which hinders easy access and efficient space utilization.

Innovation Solution

The circuit board is positioned above the hammer action mechanism and held by a reinforcing structure that includes bridged side plates, allowing for easy maintenance and effective space utilization, with the soundboard covering the circuit board to enhance structural support and sound production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the circuit board is disposed in the rear half of the instrument main body at nearly the same height as the keyboard, then the space utilization is improved, but the ease of maintenance deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidease of maintenance
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent repositions the circuit board from a horizontal arrangement (at keyboard height) to a vertical arrangement (above the hammer action mechanism), utilizing the vertical dimension for improved accessibility while maintaining compact space utilization within the instrument main body

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the circuit board is disposed in a lower part of the instrument main body, then the space utilization is improved, but the ease of maintenance deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidease of maintenance
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent transitions the circuit board position from a lower horizontal placement to an upper vertical placement above the hammer action mechanism, utilizing vertical space to achieve both compact instrument dimensions and improved maintenance accessibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If the soundboard is disposed at a location upward of the circuit board, then the structural support is improved, but the device complexity increases

Engineering Contradiction:
Improvestructural supportVSAvoiddevice complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent designs the holding part to serve dual functions: it holds the circuit board in position and simultaneously reinforces the instrument main body structure, eliminating the need for separate reinforcement elements and reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the circuit board holding function and the structural reinforcement function into a single integrated holding part, simplifying the overall structure while maintaining both support and reinforcement functions

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables easy maintenance of the circuit board while optimizing space usage, maintaining the instrument's compactness and sound quality by allowing the soundboard to function as a lid covering the circuit board.

Implementation Method 1

a vibration exciting unit disposed on the soundboard and configured to excite the soundboard in accordance with a supplied musical tone signal to thereby produce sound by vibration of the soundboard

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS8338688B2Electronic keyboard instrument
Publication Date: 2012.12.25 YAMAHA CORP
  • US8338688B2 patent drawing
  • US8338688B2 patent drawing
  • US8338688B2 patent drawing

AI summary

An electronic keyboard instrument with a hammer action, in which a circuit board for generating electronic musical tones can be disposed at a location for easy maintenance and for effective space utilization. Front and rear bars are bridged between side plates of an instrument main body so as to extend parallel to each other in the left-right direction and reinforce the instrument main body. A hammer action mechanism having hammers for respective keys is disposed rearward of a key-depression part of a keyboard and upward of a rear end portion of the keyboard, and a board tray is bridged between the front and rear bars. The board tray and the circuit board are located upward of the hammer action mechanism.