Keyboard Flexible Rod Connecting Portion

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Solution Overview

Problem

Existing keyboard apparatuses face challenges in reducing size while allowing key movement and deformation in various directions, often requiring larger thin plates that increase the load when bent, or smaller plates that are heavy, and struggle to maintain positional accuracy due to manufacturing errors and changes over time.

Innovation Solution

A keyboard apparatus featuring a flexible rod-like connecting portion with a bent neutral axis, allowing pivotal movement of keys by incorporating a first straight rod portion, a second straight rod portion, and an intermediate curved rod portion, which enables flexibility in multiple directions and reduces the impact of key deformation on the visible portion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If larger thin plates are used to reduce load when bent, then the keyboard apparatus needs to be made larger, but if smaller thin plates are used, then the load when bent increases

Engineering Contradiction:
Improveload bearing capacity of thin plateVSAvoidsize of keyboard apparatus
Core Design Contradiction:
StrengthVSArea of stationary object

Solution Approach 1:

The patent divides the connecting structure into multiple segments: a first connecting portion with a horizontal thin plate for pivotal movement, and a second connecting portion with a vertical thin plate for movement in the direction keys are arranged. This segmentation allows each plate to be optimized independently, reducing the load on each while maintaining overall structural integrity without increasing the total apparatus size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from using a single horizontal thin plate to a two-dimensional arrangement by adding a vertical thin plate connected in series. This dimensional change allows the system to handle both pivotal movement and lateral movement separately, reducing the bending load on each individual plate while maintaining compact size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If thin plates are connected in series to allow movement in multiple directions, then key movement flexibility is improved, but the region required for arrangement of thin plates increases

Engineering Contradiction:
Improvekey movement flexibilityVSAvoidregion for arrangement of thin plates
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The connecting structure is segmented into a first connecting portion for pivotal movement and a second connecting portion for lateral movement. This segmentation enables independent optimization of each movement type while maintaining a compact overall arrangement that does not significantly increase the required region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges the functions of pivotal movement and lateral movement into a single integrated connecting structure composed of two thin plates connected in series. This combination allows the system to achieve multi-directional key movement flexibility within a compact region by efficiently utilizing spatial arrangement.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If smaller thin plates are used to reduce size, then the keyboard apparatus size is reduced, but manufacturing precision requirements increase due to heavy load on small plates

Engineering Contradiction:
Improvesize of keyboard apparatusVSAvoidpositional accuracy of key
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

By segmenting the connecting structure into multiple thin plates, each plate can be smaller in size while maintaining adequate load bearing capacity. This segmentation reduces the bending moment on each individual plate, allowing for smaller dimensions without compromising structural integrity or requiring excessive manufacturing precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the structural parameters by using multiple thin plates connected in series rather than a single large plate. This parameter change distributes the mechanical load across multiple components, reducing the stress on each individual plate and allowing for smaller sizes while maintaining manufacturing feasibility and positional accuracy.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for reduced size and weight of the keyboard apparatus while maintaining high positional accuracy and durability, as the flexible rod-like member can absorb deformation effects, stabilizing key movement and improving touch sensitivity.

Implementation Method 1

a flexible member having a rod shape and having flexibility that enables the key to pivot with respect to the frame. The flexible member includes a portion that, in entirety of a range of pivotal movement of the key, maintains a state in which a neutral axis of the flexible member is bent.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10311847B2Keyboard apparatus
Publication Date: 2019.06.04 YAMAHA CORP
  • US10311847B2 patent drawing
  • US10311847B2 patent drawing
  • US10311847B2 patent drawing

AI summary

A keyboard apparatus includes: a key; a frame; and a connecting portion configured to connect the key and the frame to each other. The connecting portion includes a flexible member having a rod shape and having flexibility that enables the key to pivot with respect to the frame. The flexible member includes a portion that, in entirety of a range of pivotal movement of the key, maintains a state in which a length of a line extending along a neutral axis of the flexible member between two points located on the neutral axis is greater than a length of a straight line connecting the two points to each other.