Keyboard Stopper Structure for Accurate Aftertouch Detection

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Solution Overview

Problem

Conventional keyboard devices struggle to accurately detect aftertouch due to issues with stoppers being either too rigid, preventing significant displacement of the hammer, or too soft, leading to unintentional detection of normal performance as aftertouch.

Innovation Solution

A keyboard device with a key-pressing stopper comprising a first cushion layer and a rigid layer laminated on the surface, regulating key swinging and enabling accurate detection of aftertouch through a sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the key-pressing stopper is made rigid, then the full stroke feel is improved, but the aftertouch detection precision deteriorates

Engineering Contradiction:
Improvefull stroke feelVSAvoidaftertouch detection precision
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

The key-pressing stopper is divided into two distinct layers: a first cushion layer and a second cushion layer with different rigidity. The first cushion layer (softer) contacts the key during normal performance to provide full stroke feel, while the second cushion layer (harder) is contacted only during aftertouch, enabling precise detection without compromising normal performance feel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the stopper structure are assigned different rigidity properties. The first cushion layer has lower rigidity for normal key press absorption, while the second cushion layer has higher rigidity for aftertouch detection. This local differentiation allows the stopper to serve dual functions with optimal performance for each.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the key-pressing stopper is made soft, then the aftertouch detection precision is improved, but the full stroke feel deteriorates

Engineering Contradiction:
Improveaftertouch detection precisionVSAvoidfull stroke feel
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The stopper is segmented into two layers with distinct rigidity characteristics. The first cushion layer provides the necessary softness for full stroke feel during normal performance, while the second cushion layer provides the hardness needed for precise aftertouch detection when the key is pressed further.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stopper uses a composite structure combining two cushion layers with different material properties (rigidity). This composite design allows the stopper to exhibit both soft characteristics (for full stroke feel) and hard characteristics (for aftertouch detection precision) within a single component.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for precise detection of aftertouch by balancing the rigidity of the key-pressing stopper, ensuring accurate differentiation between normal performance and aftertouch.

Implementation Method 1

The key-pressing stopper includes: a first cushion layer; and a rigid layer. The rigid layer is laminated on a surface layer side with respect to the first cushion layer and is more rigid than the first cushion layer.

Methodology Applied
Scientific EffectCushioning: Damping

Data Source

PatentUS20250308493A1Keyboard device and method for regulating key swinging
Publication Date: 2025.10.02 ROLAND CORP
  • US20250308493A1 patent drawing
  • US20250308493A1 patent drawing
  • US20250308493A1 patent drawing

AI summary

A keyboard device and a method for detecting key-pressing information thereof are provided. The keyboard device includes a key configured to displace between a static position before key-pressing and a terminal position of key-pressing; and a sensor configured to output an output value increased or decreased in accordance with a position of the key. The keyboard device is configured to detect acceleration/deceleration of the key in a key-pressing direction from the output value of the sensor, and correct the output value of the sensor indicating the terminal position based on the position of the key where the deceleration occurs.