Keyboard Trigger Device with Composite Rubber Metal Dome

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Solution Overview

Problem

Thin film keyboards lack the high rebound force and two-stage tactile feel provided by mechanical keyboards, making them less suitable for applications requiring precise input, such as gaming.

Innovation Solution

Integration of a rubber dome and a metal dome within a trigger device, which provides distinct tactile feels and rebound forces during pressing and releasing processes, enhancing the keyboard's feedback mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a thin film keyboard is used to achieve miniaturization, then the device size is reduced, but the rebound force and tactile feel are insufficient

Engineering Contradiction:
Improvekeyboard sizeVSAvoidrebound force
Core Design Contradiction:
Volume of moving objectVSForce

Solution Approach 1:

The patent combines rubber material and metal material in a composite dome structure. The rubber dome provides initial deformation and first tactile feedback, while the metal dome integrated within it provides additional structural support and second-stage rebound force, achieving high rebound force in a compact form factor suitable for miniaturized devices

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The metal dome is nested within the rubber dome structure. The rubber dome forms the outer layer while the metal dome is integrated inside it, creating a multi-layer nested configuration that maximizes rebound force generation within limited space, resolving the contradiction between small size and sufficient rebound force

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If a thin film keyboard is used to achieve miniaturization, then the device size is reduced, but the tactile feel is insufficient

Engineering Contradiction:
Improvekeyboard sizeVSAvoidtactile feel
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The triggering process is segmented into two distinct stages: first tactile feedback from rubber dome deformation and second tactile feedback from metal dome engagement. This segmentation provides users with clear, multi-stage tactile cues that enhance operational feedback and accuracy in miniaturized keyboard layouts

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The combination of rubber and metal materials creates distinct tactile characteristics at different compression stages. The rubber provides soft initial feedback while the metal provides firm second-stage feedback, delivering rich tactile information to enhance ease of operation in compact devices

Inventive Principle:
Principle #40Composite materials

3Device complexity

If only rubber dome is used, then the structure is simple, but the rebound force is insufficient

Engineering Contradiction:
Improvetrigger device structureVSAvoidrebound force
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The patent integrates rubber and metal materials in a composite dome structure where the rubber dome provides initial deformation capability and the embedded metal dome provides enhanced rebound force. This composite approach achieves high rebound force while maintaining relatively simple overall structure through integrated manufacturing

Inventive Principle:
Principle #40Composite materials

4Force

If mechanical keyboard is used to provide high rebound force, then the rebound force is sufficient, but the device size becomes large

Engineering Contradiction:
Improverebound forceVSAvoiddevice size
Core Design Contradiction:
ForceVSVolume of moving object

Solution Approach 1:

The metal dome is nested within the rubber dome, creating a compact integrated structure that generates high rebound force through the combined elastic properties of both materials. This nested configuration achieves mechanical keyboard-like rebound force in a much smaller form factor suitable for portable devices

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The composite rubber-metal dome structure leverages the elastic properties of both materials to generate high rebound force. The rubber provides initial elastic deformation while the metal dome provides structural support and additional rebound, achieving high force output in a compact configuration

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The keyboard device achieves high rebound force and two stages of tactile feel, improving typing accuracy and maneuverability, particularly beneficial for gaming applications.

Implementation Method 1

the rubber dome includes a protrusive part and is arranged to provide a first tactile feel during a first pressing process while the external force is exerted and provide a first rebound force during a first relieving process after the external force has been removed

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The metal dome is integrated with the rubber dorm and arranged to provide a second tactile feel during a second pressing process while the external force is exerted and provide a second rebound force during a second relieving process after the external force has been removed

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10204754B1Keyboard device
Publication Date: 2019.02.12 ACER INC
  • US10204754B1 patent drawing
  • US10204754B1 patent drawing
  • US10204754B1 patent drawing

AI summary

A keyboard device includes a substrate, a thin film switch circuit, and a trigger device having a rubber dome and a metal dome. The trigger device is configured to trigger the thin film switch circuit in response to an external force. The rubber dome is arranged to provide a first tactile feel during a first pressing process while the external force is exerted and provide a first rebound force during a first relieving process after the external force has been removed. The metal dome is arranged to provide a second tactile feel during a second pressing process while the external force is exerted and provide a second rebound force during a second relieving process after the external force has been removed.