Keyed Electronic Modules for Polarity-Safe Orientation

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Solution Overview

Problem

Conventional polarity-dependent circuit elements are installed with improper mechanical orientation, which can lead to malfunction and operational issues, especially in mission critical systems, as they are not orientation agnostic and can cause latent issues.

Innovation Solution

Electronic device modules are designed with keying and keying to facilitate the installation of polarity-dependent circuit elements in the correct orientation, preventing improper installation by allowing connection in one orientation and restricting it in the opposite, ensuring safe and reliable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If polarity-dependent circuit elements are installed without orientation restrictions, then installation ease is improved, but reliability deteriorates due to improper orientation causing malfunction

Engineering Contradiction:
Improveinstallation easeVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connector is designed with asymmetric keying features including a keyway and corresponding key that permit insertion only in the correct rotational orientation. This asymmetric mechanical structure prevents improper installation of polarity-dependent circuit elements while maintaining ease of installation through a simple plug-and-play interface, thereby resolving the contradiction between installation ease and system reliability.

Inventive Principle:
Principle #4Asymmetry

2Adaptability or versatility

If orientation agnostic design is implemented, then adaptability is improved, but device complexity increases due to keying mechanisms

Engineering Contradiction:
Improveorientation adaptabilityVSAvoidconnector complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector employs asymmetric keying (keyway and key) that enables orientation adaptability by allowing the connector to be inserted in only the correct rotational orientation. This simple asymmetric feature provides robust orientation guidance without requiring complex active sensing or adjustment mechanisms, thus achieving adaptability while minimizing added complexity.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The keying mechanism provides self-service orientation guidance during installation. The asymmetric keyway and key automatically guide the connector into the correct orientation without requiring external alignment tools, manual adjustment, or complex control systems, thereby achieving orientation adaptability with minimal increase in device complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20260005474A1Orientation agnostic electronic device modules
Publication Date: 2026.01.01 VIRGIN GALACTIC HOLDINGS INC
  • US20260005474A1 patent drawing
  • US20260005474A1 patent drawing
  • US20260005474A1 patent drawing

AI summary

Examples of the presently disclosed technology provide electronic device modules which can promote fail-safe installation for polarity-dependent circuit elements, and other electronic circuit elements. In some implementations, the electronic device modules may be orientation agnostic about one or more axes.