Keyhole Housing Connection with Locking Catch for Tool-Free Assembly

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Solution Overview

Problem

Existing device housing connection systems require tools and additional attachment parts for assembly and disassembly, lacking ease and mechanical stability, especially in electronic device systems.

Innovation Solution

A system utilizing headed bolts and keyhole-shaped recesses with a movable locking element, allowing for tool-free disassembly and assembly without additional brackets, featuring a locking mechanism with a spring-loaded locking catch for automatic locking and unlocking, enabling flexible connection of multiple device housings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If housings are screwed or bolted together with additional attachment parts, then mechanical stability is improved, but assembly and disassembly complexity increases

Engineering Contradiction:
Improvemechanical stabilityVSAvoidassembly complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines the attachment part and the housing into a single integrated component. The attachment part is formed as one piece with the housing, eliminating the need for separate mounting brackets or fixing parts. This merging achieves both mechanical stability through the integrated connection and simplicity in assembly by reducing the number of components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection system is divided into distinct functional segments: the first housing with protruding connection element, the second housing with recessed connection element, and the integrated attachment part. This segmentation allows each component to perform its specific function while maintaining overall simplicity and mechanical stability.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If traditional screwed or bolted connections are used, then mechanical stability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvemechanical stabilityVSAvoidease of assembly
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent replaces the traditional mechanical screwing or bolting system with a snap-fit connection mechanism. The connection element in the first housing engages with the recessed element in the second housing through elastic deformation and geometric interlocking, eliminating the need for threaded fasteners, wrenches, or other mechanical assembly tools.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The connection system is designed to be self-aligning and self-securing. The geometric shapes of the connection elements guide the housing into proper alignment during assembly, and the elastic properties of the material enable automatic engagement without requiring external tools or complex assembly procedures.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If additional mounting or fixing brackets are used, then mechanical stability is improved, but device complexity increases

Engineering Contradiction:
Improvemechanical stabilityVSAvoidnumber of parts
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the attachment part with the housing structure itself, forming an integrated component rather than using separate mounting brackets. This reduces the total number of parts while maintaining the mechanical stability provided by the integrated connection elements.

Inventive Principle:
Principle #5Merging (Combining)

4Strength

If permanent connections are used, then strength is improved, but adaptability deteriorates

Engineering Contradiction:
Improveconnection strengthVSAvoidreleasability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent employs dynamic connection elements with elastic properties that allow the housing to be connected and disconnected repeatedly. The elastic material enables the connection to maintain strength during use while allowing for easy release when needed, providing both mechanical strength and adaptability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a mechanically stable and easy-to-assemble/disassemble connection system for device housings, allowing for flexible use, transportation, and mobile applications without the need for tools or additional parts, ensuring a strong and backlash-free connection.

Implementation Method 1

The locking element is preloaded by a spring element such that the locking element is resiliently held in the locking position

Methodology Applied
Scientific EffectSpring element preload: Spring

Implementation Method 2

At least one elastic means is arranged in the recess, said elastic means being elastically deflected when the carrier body is inserted and snapping back in the fixing position

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

The buffer element is configured to load the headed bolt with a frictional force to hold the headed bolt in the second section of the recess in a locking position

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3668285B1System for releaseably connecting a first device housing with a second device housing and connection arrangement
Publication Date: 2024.09.04 ROHDE & SCHWARZ GMBH & CO KG
  • EP3668285B1 patent drawingFigure 1~2
  • EP3668285B1 patent drawingFigure 3~4B
  • EP3668285B1 patent drawingFigure 5A~5C

AI summary

The present invention provides a system for releaseably connecting a first device housing with a second device housing. The system comprises at least three connection units, wherein each of the connection units comprises a headed bolt and a corresponding keyhole-shaped recess. The keyhole-shaped recess is configured for receiving the headed bolt in such a manner that the headed bolt can be inserted into the recess in a first section and held in the recess in a second section. At least one of the connection units comprises a locking mechanism configured for locking the bolt in the second section of the recess. The locking mechanism comprises a movable locking element which is movable with respect to the headed bolt and configured to hold the headed bolt in the second section of the recess in a locking position. Alternatively, the locking mechanism comprises a flexible buffer element arranged in the second section of the keyhole-shaped recess, which is configured to load the headed bolt with a frictional force to hold the headed bolt in the second section of the recess in a locking position. Furthermore, the invention provides a corresponding connection arrangement that includes such a system.