Keyless Puck Lock Assembly Without a Drillable Keyway

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Solution Overview

Problem

Conventional hockey puck locks with mechanical keys face challenges in key management, security vulnerabilities, and exposure to moisture, requiring a keyless, high-security, low-cost solution with wireless operation and manual override capability.

Innovation Solution

A keyless puck lock system with a wireless communications interface and power source, featuring a locking assembly, electronic latching mechanism, and a control module that operates via wireless signals, eliminating mechanical keys and providing a secure, compact, and flexible locking mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If mechanical keys are used in conventional puck locks, then the locking mechanism is simple and reliable, but key management becomes difficult and costly, especially with lost or stolen keys

Engineering Contradiction:
Improvekey managementVSAvoidkey control administration system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical key system with an electronic keyless entry system using RFID technology. The mechanical key and key cylinder are substituted with electronic keys (tags or cards) and an RFID reader, eliminating the need for physical key distribution and management infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses electronic copies (RFID tags or cards) instead of physical keys. These electronic keys can be replicated or deactivated remotely through the control system, allowing easy reissuance without physical key duplication processes.

Inventive Principle:
Principle #26Copying

2Reliability

If mechanical keys are used in conventional puck locks, then the locking mechanism is simple, but security is compromised due to the opening for the mechanical key that can be easily drilled

Engineering Contradiction:
Improvesecurity levelVSAvoidvulnerability to drilling attacks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent eliminates the mechanical key cylinder and its associated keyway opening by replacing it with an electronic RFID reader. This removes the physical vulnerability point that can be drilled or picked, as the electronic system has no mechanical components exposed on the exterior.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the vulnerable mechanical key cylinder component from the locking system, leaving only the electronic RFID reader which has no drillable openings. The key function is extracted from the mechanical domain and placed in the electronic domain.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If mechanical keys are used in conventional puck locks, then the structure is simple, but the keyway and internal components are exposed to moisture and contaminants causing corrosion

Engineering Contradiction:
Improveresistance to corrosionVSAvoidsealing requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical key cylinder assembly with an electronic RFID reader that can be fully sealed. Electronic components can be enclosed in hermetic seals or conformal coating, preventing moisture and contaminant ingress that would corrode mechanical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs sealing membranes or conformal coating films to protect the electronic components from environmental moisture and contaminants. These thin protective layers create a barrier without requiring complex mechanical sealing structures.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS12555427B2Keyless puck lock apparatus and system
Publication Date: 2026.02.17 TYCO FIRE & SECURITY GMBH
  • US12555427B2 patent drawing
  • US12555427B2 patent drawing
  • US12555427B2 patent drawing

AI summary

A keyless puck lock apparatus with wireless communications and power interfaces. Embodiments of the present disclosure provide a keyless puck lock system enabling a low cost and high security solution that is difficult to tamper with and defeat. In the preferred embodiment of the present invention, the system uses a keyless puck lock assembly that includes a hasp assembly and a keyless lock mechanism that does not require any physical mechanical keys so that it does not have a mechanical cylinder inserted therein to lock or unlock the puck lock. Accordingly, the keyless puck lock system in accordance with one or more embodiments of the present invention does not have a physical keyway which is a security attack point that is included in conventional hockey puck-type locks.