Keypad Bezel Illumination via Reflective Diffusion

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Solution Overview

Problem

Existing access control systems for containers like gun safes lack effective illumination of keypads, making it difficult for users to enter the correct code, especially in low-light conditions, which can hinder secure access.

Innovation Solution

A keypad with a light-emitting diode (LED) integrated into the printed circuit board, protected from physical damage and electrostatic discharge, and a reflective bezel that diffuses light to evenly illuminate the buttons, activated either by a dedicated light button or motion/proximity sensors, ensuring brief illumination for code entry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light source is added to illuminate the keypad, then visibility and usability in dark environments is improved, but device complexity and potential points of failure increase

Engineering Contradiction:
Improvekeypad illuminationVSAvoidlighting system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines the light source (LED) directly with the printed circuit board of the keypad, integrating the illumination function into the existing keypad structure. This eliminates the need for separate lighting components and reduces overall system complexity while providing effective keypad illumination.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lighting system is designed to serve multiple functions: illuminating the keypad for code entry, providing visual feedback during the unlocking process, and potentially indicating system status. This multi-functionality justifies the added complexity by delivering multiple benefits from a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the LED is activated continuously to provide illumination, then usability is improved, but energy consumption increases

Engineering Contradiction:
Improvekeypad usabilityVSAvoidLED energy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The LED is activated periodically only when needed - specifically when a button is pressed on the keypad. The system detects button presses and triggers the LED to illuminate for the duration of the code entry sequence, then turns off. This periodic activation significantly reduces energy consumption compared to continuous operation while maintaining usability during actual use.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The lighting system automatically activates in response to user interaction with the keypad. When a button is pressed, the system self-activates the LED without requiring separate user action, providing illumination exactly when and where it is needed for code entry.

Inventive Principle:
Principle #25Self-service

3Illumination intensity

If the LED is made bright to ensure visibility, then illumination effectiveness is improved, but the LED becomes more susceptible to damage from electrostatic discharge

Engineering Contradiction:
Improvelight brightnessVSAvoidLED protection from electrostatic discharge
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent implements protective measures against electrostatic discharge before the LED can be damaged. A protective circuit or coating is applied to the LED and surrounding circuitry to dissipate or block electrostatic charges. This pre-protection allows the LED to operate at higher brightness levels without being vulnerable to ESD damage, as the protective layer absorbs or redirects harmful electrical charges.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides sufficient and even lighting for the keypad buttons, enhancing usability and security by allowing users to enter the correct code efficiently, even in dark environments, while protecting the LED from damage and electrostatic interference.

Implementation Method 1

A keypad with a light-emitting diode (LED) integrated into the printed circuit board

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

a reflective bezel that diffuses light to evenly illuminate the buttons

Methodology Applied
Scientific EffectLight reflection and diffusion: Reflection

Data Source

PatentUS9964284B2Light for keypad bezel
Publication Date: 2018.05.08 SARGENT & GREENLEAF INC
  • US9964284B2 patent drawing
  • US9964284B2 patent drawing
  • US9964284B2 patent drawing

AI summary

A lock assembly for securing a container having an interior region is provided. In one illustrative embodiment, the lock assembly includes a keypad having a plurality of buttons on a first surface of the keypad, a light-emitting diode, and a bezel surrounding at least a portion of the keypad. The bezel includes a reflective surface positioned to reflect a light from the light-emitting diode, the reflected light illuminating the plurality of buttons.