Replaceable Keypad Bezel With Leverage Points For Damage-Free Removal

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Solution Overview

Problem

Existing keypad bezels for handheld computers are difficult to remove without damaging the bezel or the housing, which limits modularity and longevity due to insufficient force distribution and ease of removal mechanisms.

Innovation Solution

A keypad bezel design with leverage points and a removal tool featuring protrusions that mate with recesses on the bezel, allowing for controlled force application to remove the bezel without damaging it or the housing, by using a body with a handle and head portion with spaced protrusions that engage the bezel's recesses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional keypad bezel attachment methods are used, then the bezel is securely attached to the housing, but the bezel becomes difficult to remove without causing damage

Engineering Contradiction:
Improvesecure attachmentVSAvoidease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The removal tool is segmented into a body portion and a head portion with multiple spaced protrusions, allowing it to engage multiple leverage points on the bezel simultaneously. This segmentation enables distributed force application across multiple attachment points, facilitating safe removal while maintaining secure attachment during normal use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The removal tool acts as an intermediary device between the user and the bezel. It engages with the leverage points on the bezel and translates user-applied force into controlled removal action, preventing direct damage to the bezel or housing while enabling easy removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If force is applied to remove the bezel, then the bezel can be detached from the housing, but damage may occur to the bezel or housing

Engineering Contradiction:
Improveease of removalVSAvoiddamage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The bezel design includes pre-positioned leverage points and the removal tool includes pre-configured protrusions that mate with these points. This preliminary arrangement ensures that when removal is initiated, force is automatically applied at the correct locations to detach the bezel safely without causing damage to the housing or bezel.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the parameter of force distribution by using multiple spaced protrusions on the removal tool that engage multiple leverage points on the bezel. This distributes the removal force across multiple points rather than concentrating it at a single point, preventing localized damage while enabling effective removal.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the bezel is designed for easy removal, then modularity and longevity are improved, but the attachment security may be compromised

Engineering Contradiction:
ImprovemodularityVSAvoidattachment security
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The bezel attachment system is designed to be dynamic rather than static. The tabs and slots provide secure attachment during normal use, but the presence of leverage points enables easy detachment when needed. This dynamic design allows the system to transition from a securely attached state to an easily removable state, supporting both modularity and attachment security.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The removal tool with its body portion and head portion featuring multiple protrusions serves multiple functions: it engages with the leverage points on the bezel, distributes removal force across multiple points, and prevents damage to the housing. This multi-functional tool enables easy bezel removal while maintaining attachment security during normal operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11003221B2Replaceable keypad bezel
Publication Date: 2021.05.11 ZEBRA TECH CANADA ULC
  • US11003221B2 patent drawing
  • US11003221B2 patent drawing
  • US11003221B2 patent drawing

AI summary

A keypad bezel for attaching to a housing of a handheld computer comprises a main body including plurality of screw holes and tabs for connecting the main body to the computer housing and a plurality of leverage points in the main body useful for removing the keypad bezel from the housing. To remove the keypad bezel, the screws are removed from the screw holes and a removal tool is positioned so that it mates with recesses the keypad bezel and force is applied to the removal tool in a direction way from the housing. The force removes the tabs out of corresponding slots in the housing allowing the bezel to be removed.