Kidney-Shaped Surgical Staple Forming via Oblique Ridge Pocket

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Solution Overview

Problem

Existing surgical staplers face challenges in efficiently stapling tissues of varying thickness due to the need for staples with legs of different heights, leading to increased complexity, cost, and difficulty in meeting surgical requirements, as well as issues with tissue damage and healing.

Innovation Solution

The development of a surgical staple and staple pocket system that forms a kidney-shaped staple, featuring a back span and legs with an M-shaped configuration, where the staple pocket has a side surface, bottom surface, and oblique ridge, allowing staples of the same height to be used for varying tissue thicknesses, and multiple pockets are staggered to enhance sealing and healing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If U-shaped staples with legs of different heights are used to accommodate varying tissue thicknesses, then the surgical requirements for different tissue thicknesses can be met, but the device complexity increases and the cost increases

Engineering Contradiction:
Improveability to meet surgical requirements for tissues varying in thicknessVSAvoiddifficulty in machining and mounting
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent changes the geometric parameters of the staple pocket by introducing an oblique ridge that divides the bottom surface into two parts with different depths. This allows the same staple (with uniform leg height) to form a kidney-shaped configuration that adapts to varying tissue thicknesses, eliminating the need for multiple staple specifications and reducing device complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The staple pocket is segmented into two distinct regions by the oblique ridge: a first bottom surface portion and a second bottom surface portion at different depths. This segmentation enables differential bending of the staple legs to form the kidney shape, allowing adaptation to varying tissue thicknesses while using a single staple design

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If U-shaped staples bend to form B-shaped staples with small rings, then sealing and bleeding-stopping are facilitated, but healing of surrounding tissues becomes slower

Engineering Contradiction:
Improvesealing and bleeding-stopping effectVSAvoidhealing time of surrounding tissues
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The patent creates an asymmetric kidney-shaped staple configuration where the two legs bend to different extents along the staple guide lines. This asymmetry forms a kidney shape with one larger ring and one smaller ring, allowing the larger ring to facilitate tissue healing while the smaller ring maintains effective sealing and bleeding-stopping at the tissue edge

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If staples with legs of the same height are used, then device complexity is reduced, but the surgical requirements for tissues varying in thickness cannot be met

Engineering Contradiction:
Improvesimplicity of staple designVSAvoidability to meet surgical requirements for varying tissue thicknesses
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The oblique ridge acts as an intermediary element in the staple pocket that mediates the bending process of the staple legs. By providing a ridge line that intersects with the staple guide lines at specific angles, it guides the formation of the kidney shape from a simple U-shaped staple, enabling adaptation to varying tissue thicknesses without changing the staple itself

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9561030B2Surgical staple and staple pocket for forming kidney-shaped staple
Publication Date: 2017.02.07 CHANGZHOU KANGDI MEDICAL STAPLER
  • US9561030B2 patent drawing
  • US9561030B2 patent drawing
  • US9561030B2 patent drawing

AI summary

The present invention disclosed a surgical staple (50) and staple pocket (57) for forming kidney-shaped staple therefor, with the staple pocket (57) being recessed inward on the tissue contacting surface of the staple anvil (58), and with M-shaped staple (50) being used, wherein the degree of projection of the middle portion of the back span (51) of the M-shaped staple (50) arranged at the inner circle or arranged at a proximal side of a cutter slot (121) is larger than that of the back span (51) of the M-shaped staple (50) arranged at the outer circle or arranged at a distal side of the cutter slot (121), so that when the staple (50) of the same height are adapted to staple tissues to be stapled of different thickness, staple driver (68) bends the M-shaped staple (50) on the staple pocket (57) to form kidney-shaped staple (50) so as to achieve the operational effect of being able to seal the stapled tissue, to stop bleeding and to heal the tissue therearound.