Kinetic Orthopedic Alignment System with Sensor Feedback

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Solution Overview

Problem

Current orthopedic alignment procedures in medical and surgical settings are inefficient and prone to variability, relying on subjective techniques and expensive equipment, leading to unpredictable outcomes in terms of functional efficacy, patient comfort, and prosthesis longevity, especially when performed by surgeons with different skill levels.

Innovation Solution

A kinetic orthopedic system that uses sensors and a graphical user interface to provide real-time quantitative data on load, position, and alignment, allowing for precise measurement and adjustment of bone cuts and prosthetic component placement, thereby enhancing the accuracy and consistency of orthopedic implant alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If subjective alignment techniques and mechanical jigs are used, then surgical experience and skill are leveraged, but alignment precision and outcome predictability deteriorate due to surgeon variability

Engineering Contradiction:
Improvealignment precisionVSAvoidoutcome predictability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces subjective mechanical alignment techniques with an objective sensor-based measurement system. Sensors attached to surgical instruments provide real-time quantitative data on bone cut angles, implant positioning, and alignment parameters, eliminating reliance on surgeon skill and mechanical jigs while improving both measurement precision and outcome predictability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system provides real-time feedback through sensors that continuously monitor alignment parameters during surgery. This feedback loop allows surgeons to immediately adjust bone cuts and implant positioning based on objective data, ensuring consistent alignment precision and predictable outcomes regardless of surgeon experience level

Inventive Principle:
Principle #23Feedback

2Measurement precision

If expensive alignment equipment is used, then measurement capability is enhanced, but surgical cost increases

Engineering Contradiction:
Improvealignment measurement capabilityVSAvoidsurgical cost
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent employs disposable sensors that can be attached to standard surgical instruments. These low-cost, single-use sensors provide precise alignment measurements without requiring expensive reusable equipment, thereby reducing surgical costs while maintaining high measurement precision

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system replaces expensive mechanical alignment equipment with affordable electronic sensors that provide superior measurement capabilities. This substitution dramatically reduces equipment costs while enhancing alignment measurement precision through digital data collection and analysis

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If trial and error alignment cycles are performed, then adjustment opportunities are provided, but surgical time increases

Engineering Contradiction:
Improvealignment adjustment capabilityVSAvoidsurgical procedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary alignment measurements and calculations before final implant placement. By providing real-time feedback on alignment parameters during bone cutting and positioning, the system allows surgeons to make precise adjustments in a single pass rather than through multiple trial cycles, reducing surgical time while maintaining reliable alignment

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Real-time feedback from sensors enables immediate verification of alignment parameters, allowing surgeons to correct deviations before final implantation. This eliminates the need for repeated trial and error cycles, significantly reducing surgical procedure time while ensuring accurate and reliable alignment

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240065577A1Kinetic assessment and alignment of the muscular-skeletal system and method therefor
Publication Date: 2024.02.29 HOWMEDICA OSTEONICS CORP
  • US20240065577A1 patent drawing
  • US20240065577A1 patent drawing
  • US20240065577A1 patent drawing

AI summary

A system is disclosed herein for providing a kinetic assessment and preparation of a prosthetic joint comprising one or more prosthetic components. The system comprises a prosthetic component including sensors and circuitry configured to measure load, position of load, and joint alignment. The system further includes a remote system for receiving, processing, and displaying quantitative measurements from the sensors. The kinetic assessment measures joint alignment under loading that will be similar to that of a final joint installation. The kinetic assessment can use trial or permanent prosthetic components. Furthermore, adjustments can be made to the applied load magnitude, position of load, and joint alignment by various means to fine-tune an installation. The kinetic assessment increases both performance and reliability of the installed joint by reducing error that is introduced by elements that load or modify the joint dynamics not taken into account by prior assessment methods.