Knee Airbag Support Strap Trajectory Control

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Solution Overview

Problem

Existing inflatable knee airbag systems may not optimally direct airbag cushion deployment, potentially leading to suboptimal protection during collision events due to inadequate control over deployment trajectory and resistance.

Innovation Solution

Incorporating a support strap configured to direct the airbag cushion's deployment trajectory by resisting forward and downward movement, ensuring it deploys rearward and upward, thereby enhancing protection for vehicle occupants by restricting the throat portion's expansion and directing inflation gas into the airbag's upper and lower portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no support strap is used, then the airbag cushion can deploy freely in any direction, but the deployment trajectory cannot be controlled and protection effectiveness is reduced

Engineering Contradiction:
Improveprotection effectivenessVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support strap acts as an intermediary element between the airbag cushion and the vehicle structure. It mediates the deployment process by providing controlled resistance to forward and downward movement, thereby directing the cushion's trajectory rearward and upward without requiring complex active control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support strap is pre-configured to provide resistance in specific directions (forward and downward) before deployment occurs. This preliminary anti-action pre-determines the deployment trajectory by opposing unwanted motion directions, ensuring the airbag cushion deploys in the desired rearward and upward direction.

Inventive Principle:
Principle #9Preliminary anti-action

2Ease of operation

If the airbag cushion is allowed to deploy without restrictions, then deployment speed is maximized, but deployment direction cannot be controlled leading to suboptimal protection

Engineering Contradiction:
Improvedeployment controlVSAvoidconstraint mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The support strap provides differential constraint characteristics - it offers resistance to forward and downward movement while allowing rearward and upward deployment. This local quality approach creates direction-specific control without requiring a complex multi-directional constraint system.

Inventive Principle:
Principle #3Local quality

3Reliability

If the throat portion is allowed to expand freely, then inflation speed is maximized, but deployment trajectory cannot be controlled

Engineering Contradiction:
Improvedeployment trajectory controlVSAvoidinflation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The support strap is pre-positioned to provide preliminary resistance to the throat portion's forward and downward expansion during inflation. This preliminary anti-action guides the inflation process, ensuring that as gas fills the cushion, the throat portion expands in a controlled manner that directs overall deployment trajectory without significantly delaying inflation.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The support strap effectively directs the airbag cushion's deployment in a controlled manner, enhancing protection for the knee and lower leg areas by preventing forward deployment and ensuring the airbag is positioned to effectively absorb impact energy.

Implementation Method 1

a support strap configured to direct the airbag cushion's deployment trajectory by resisting forward and downward movement

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

an inflator configured to generate inflation gas

Methodology Applied
Scientific EffectGas Expansion: Pressure Increase

Data Source

PatentUS10696266B2Inflatable knee airbag assemblies
Publication Date: 2020.06.30 AUTOLIV ASP INC
  • US10696266B2 patent drawing
  • US10696266B2 patent drawing
  • US10696266B2 patent drawing

AI summary

An inflatable airbag assembly, such as a knee airbag assembly, including a support strap, wherein the support strap may be secured to an inflatable airbag cushion. The support strap may be configured to direct the deployment trajectory of the airbag cushion such that the airbag cushion is deployed rearwardly and upwardly within a vehicle. The inflatable airbag assembly may be configured to prevent injury to an occupant's hip, femur, knee, and/or lower leg.