Patient-Specific Knee Alignment Guide for Precision Resection

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Solution Overview

Problem

Proper alignment of prosthetic components in knee arthroscopy is crucial for longevity and function, as misalignment can lead to increased wear, patient discomfort, and functional limitations, yet existing methods lack patient-specific solutions.

Innovation Solution

A method involving obtaining scan data to create a three-dimensional image of the joint, preparing a patient-specific alignment guide, and using it to secure guide elements for precise resection of the joint surface, allowing for accurate placement of a prosthesis without removing the guide elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional alignment methods are used, then the surgical procedure can be performed with standard tools, but the alignment precision and patient-specific customization are insufficient

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment guide complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The alignment guide is divided into multiple functional components: a guide body for positioning, guide pins for drilling, and a resection guide for cutting. This segmentation allows each component to perform its specific function with high precision while maintaining overall manageability of the complex system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The alignment guide is designed and manufactured before the surgical procedure, incorporating pre-calculated positions for guide pins and resection surfaces based on patient-specific anatomy. This preliminary preparation enables precise alignment during surgery without requiring complex real-time calculations or adjustments.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If patient-specific alignment guides are used, then the alignment precision and customization improve, but the preparation time and surgical complexity increase

Engineering Contradiction:
Improvejoint surface alignment accuracyVSAvoidpreparation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The alignment guide is designed and manufactured before the surgical procedure, incorporating pre-calculated positions for guide pins and resection surfaces based on patient-specific anatomy. This preliminary preparation enables precise alignment during surgery without requiring complex real-time calculations or adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The alignment guide creates a physical copy of the patient's joint anatomy through 3D scanning and computer modeling, allowing the surgeon to work with an accurate replica that mirrors the patient's specific geometry. This copying process enables precise measurements and planning without repeatedly measuring the actual patient anatomy during surgery.

Inventive Principle:
Principle #26Copying

3Ease of manufacture

If guide elements are removed with the alignment guide, then the surgical site is cleaner, but the guide elements cannot be reused for positioning the prosthesis

Engineering Contradiction:
Improvesurgical site cleanlinessVSAvoidguide element reusability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The alignment guide is divided into multiple functional components: a guide body for positioning, guide pins for drilling, and a resection guide for cutting. This segmentation allows each component to perform its specific function with high precision while maintaining overall manageability of the complex system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide pins and resection guide are extracted as separate, removable components from the main alignment guide body. These extracted elements can be removed from the surgical site after use, while the main guide body remains to provide ongoing positioning support for prosthesis placement.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11576689B2Patient-specific knee alignment guide and associated method
Publication Date: 2023.02.14 BIOMET MFG LLC
  • US11576689B2 patent drawing
  • US11576689B2 patent drawing
  • US11576689B2 patent drawing

AI summary

A method of preparing a knee joint for a prosthesis in a patient includes mating a patient-specific three-dimensional curved inner surface of a femoral alignment guide onto a corresponding three-dimensional femoral joint surface of the patient. The patient-specific three-dimensional curved inner surface is preoperatively configured from medical scans of the knee joint of the patient. First and second holes are drilled into an anterior portion of the femoral joint surface through corresponding first and second guiding apertures of the femoral alignment guide.