Modular Knee Brace Cooling and Elevation for Post-Surgical Recovery

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Solution Overview

Problem

Existing knee braces for post-surgical or post-injury recovery are cumbersome and require frequent attention for icing and elevation, often necessitating opiate pain medications, which are addictive.

Innovation Solution

A modular, portable knee brace system with adjustable modules for alignment, postural support, and cooling/heating, incorporating AI-driven customization for personalized treatment, and a removable insert for knee extension or immobilization, along with an elevation stand for convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional knee braces with icing and elevation are used, then pain management and inflammation control are provided, but the device complexity and ease of operation deteriorate due to requiring near constant attention for re-applying ice and proper elevation

Engineering Contradiction:
Improvepain management effectivenessVSAvoidconvenience of use
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines multiple functions (bracing, icing, elevation, compression) into a single integrated device. The knee brace incorporates an integrated ice pack with coolant circulation channels, an adjustable elevation stand with footrest, and compression mechanisms all in one unit, eliminating the need for separate ice packs, elevation devices, and compression wraps that require frequent manual adjustment

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device incorporates automated features including a pump system that automatically circulates coolant through the ice pack, an adjustable elevation stand that can be positioned without constant manual intervention, and a breathable shell that maintains compression automatically. This reduces the need for near-constant human attention that traditional setups require

Inventive Principle:
Principle #25Self-service

2Reliability

If opiate pain medications are prescribed, then pain control is improved, but harmful factors increase due to addiction risk

Engineering Contradiction:
Improvepain control effectivenessVSAvoidaddiction risk
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of inflammation and pain into a beneficial treatment pathway by using cold therapy to reduce inflammation at its source, which naturally alleviates pain without the harmful side effects of opiates. The cooling mechanism transforms thermal energy into a therapeutic anti-inflammatory agent

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The integrated cooling system acts as an intermediary between the injury and the pain response. By applying controlled cold therapy through the breathable shell and ice pack, the device mediates the inflammatory response and pain signaling pathways, providing analgesia without requiring opioid medications

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If rigid brace structures are used, then stability is improved, but adaptability deteriorates as they rigidly hold and compress without allowing dynamic movement

Engineering Contradiction:
Improveknee stabilityVSAvoiddynamic support capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent employs dynamic elements including an adjustable elevation stand with movable components, an integrated ice pack with fluid circulation that can adapt to different knee positions, and a breathable shell with flexible yet supportive construction. These elements allow the brace to maintain stability while adapting to dynamic knee movements throughout the recovery process

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The breathable shell is constructed from flexible yet supportive materials that provide compression and stability while allowing natural knee movement and breathing. The shell's flexible construction enables it to conform to different knee positions and movement patterns, providing adaptability that rigid structures cannot achieve

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces the need for opiate pain medications by providing dynamic support and pain management, allowing flexible use and reducing inflammation through modular components and AI-driven optimization.

Implementation Method 1

The knee brace may also include cooling means provided in the knee brace for providing coolant to the knee to reduce inflammation in the user's knee during use.

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS12569363B1Portable system including post-surgical brace with anti-inflammation cooling
Publication Date: 2026.03.10 VIBE WELLNESS LLC
  • US12569363B1 patent drawing
  • US12569363B1 patent drawing
  • US12569363B1 patent drawing

AI summary

The product here defined is a modular knee brace system that includes a knee brace, and which may include one or more modules, where the system is portable. The knee brace is configured specifically for recovery from injury, or surgery. The knee brace includes a breathable shell layer for providing support around the knee of the user. The brace may include a removable insert, which may be relatively rigid for insertion into a pocket of the knee brace to provide extension (e.g., terminal extension) of the knee when the insert is inserted. Heating and/or cooling is also provided. The system may further include a portable elevation stand, allowing the user to elevate the lower leg during cooling or heating treatment. The system may utilize AI driven custom printed components to uniquely address individual patients' treatment and healing plans.