Force Sensor for Knee Ligament Balancing

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Solution Overview

Problem

Balancing ligament tension during knee replacement surgeries is challenging due to the complex dynamic motion of the knee joint, leading to instability, limited range of motion, and uneven wear of prosthetic devices, with existing methods being subjective and lacking standardization.

Innovation Solution

A system comprising a force sensor with a thin force sensing distal portion and a proximal handle portion, equipped with a sensor element and a visual display, is used to measure forces in the knee joint, providing accurate and quantifiable measurements of ligament tension, allowing for standardized and repeatable balancing of ligament tension before making final bone cuts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional subjective methods are used to balance ligament tension, then the surgical process is simple, but the measurement precision and reliability are poor

Engineering Contradiction:
Improveligament tension measurementVSAvoidsurgical system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces subjective mechanical assessment methods with an electronic force sensing system. A force sensor with sensor element converts mechanical ligament tension forces into electrical signals that can be objectively measured and displayed, eliminating reliance on surgeon subjectivity while providing quantifiable data for precise ligament balancing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The force sensor acts as an intermediary device between the ligament tissue and the measurement system. It is positioned in the joint space to directly sense ligament tension forces, serving as a mediator that translates biological mechanical forces into readable electrical signals for surgical decision-making.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If ligament tension is not properly balanced, then the surgery is faster, but the stability and range of motion of the prosthetic knee joint deteriorate

Engineering Contradiction:
Improveprosthetic knee joint stabilityVSAvoidsurgical efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system provides real-time feedback during surgery by displaying measured ligament tension forces on a visual display. This allows the surgeon to immediately assess whether ligament balancing is adequate and make adjustments before completing the procedure, ensuring reliable prosthetic knee joint stability without requiring multiple revision surgeries.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The force sensor enables preliminary assessment of ligament tension balancing before final bone cuts are made. By measuring forces during trial assembly, the surgeon can determine the appropriate amount of bone to remove and the orientation of cuts, performing the balancing action in advance to ensure optimal joint stability.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If no quantitative measurement is used, then the surgical procedure is simpler, but the repeatability and standardization of the procedure are poor

Engineering Contradiction:
Improvesurgical procedure standardizationVSAvoidmeasurement system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces informal mechanical assessment with a standardized electronic measurement system. The force sensor provides consistent, repeatable measurements of ligament tension forces across different patients and surgeons, enabling standardization of the ligament balancing procedure and reducing variability in surgical outcomes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables precise and standardized ligament tension balancing, improving the range of motion, stability, and patellar tracking of the prosthetic knee joint, reducing the need for repeat surgeries and enhancing the accuracy of knee replacement procedures.

Implementation Method 1

a sensor element... adapted to detect forces in the knee joint

Methodology Applied
Scientific EffectForce sensing: Force

Data Source

PatentUS10172723B2Sensing force during partial or total knee replacement surgery
Publication Date: 2019.01.08 SYNVASIVE TECHNOLOGY INC
  • US10172723B2 patent drawing
  • US10172723B2 patent drawing
  • US10172723B2 patent drawing

AI summary

Systems, devices, and methods are provided for measuring forces in the space of a knee during surgery. Such forces can be caused by tension in the ligaments of the knee. A femoral member is engaged with a distal femur. While the knee is flexed, partially extended, or fully extended, a force sensor and a gauge shim can be placed in the gap between the femoral member and the tibial plateau to measure the forces therebetween. The force sensor provides an accurate and quantifiable measurement of force, making knee replacement surgery and ligament tension balancing more accurate, standardized and repeatable. The force sensor comprises an elongate housing which comprises a thin force sensing distal portion and a proximal handle portion.