Knee Orthosis Arcuate Path Joint Force Management

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Solution Overview

Problem

Existing range-of-motion orthoses are limited in effectively treating flexion and extension contractures by applying torque oppositely to the contraction, which can lead to excessive distractive or compressive forces on joints, limiting the range of motion and not accommodating individual joint anatomy and genetics.

Innovation Solution

An adjustable orthosis with first and second arm members connected via a drive assembly, allowing for controlled movement along an arcuate path, which decreases the angle as the joint is flexed and increases it as extended, using cuffs to secure and slide along the arm members to manage forces, and can be manually or automatically actuated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If torque is applied oppositely to the contraction to treat contractures, then the range of motion can be increased, but excessive distractive or compressive forces are generated on the joint

Engineering Contradiction:
Improverange of motion improvementVSAvoidexcessive distractive or compressive forces on joint
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a mechanical intermediary system consisting of an orthotic device with multiple arms and extension members that mediate between the applied torque and the joint. This intermediary mechanism distributes and controls the forces transmitted to the joint, preventing excessive distractive or compressive forces while still achieving range of motion improvement through controlled tissue stretching.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The orthotic device incorporates adjustable parameters including the angle of extension members, the position of arm members, and the degree of torque application. By dynamically changing these parameters during operation, the system can optimize the balance between achieving range of motion improvement and preventing excessive forces on the joint, adapting to the patient's specific anatomy and treatment progress.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a fixed orthosis design is used, then manufacturing is simplified, but it cannot accommodate individual joint anatomy and genetics

Engineering Contradiction:
Improveorthosis manufacturing simplicityVSAvoidaccommodation of individual joint anatomy
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The orthotic device employs dynamic, adjustable components rather than fixed structures. The extension members can be positioned at different angles, the arm members can be adjusted to different lengths and positions, and the overall configuration can be modified to match individual patient anatomy. This dynamic design maintains manufacturing simplicity while achieving high adaptability to individual joint characteristics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The orthotic device is divided into multiple independent segments including separate arm members, extension members, and connection joints. This segmentation allows each component to be manufactured using standard processes while enabling flexible assembly and configuration to accommodate individual patient anatomy. The modular segmented design simplifies manufacturing while maximizing adaptability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9980871B2Knee orthosis
Publication Date: 2018.05.29 BONUTTI RESEARCH INC
  • US9980871B2 patent drawing
  • US9980871B2 patent drawing
  • US9980871B2 patent drawing

AI summary

An orthosis for stretching tissue around a joint of a patient between first and second relatively pivotable body portions. The orthosis includes a first arm member affixable to the first body portion and including a first extension member extending therefrom. A second arm member affixable to the second body portion is also included and has a second extension member having an arcuate shape extending therefrom. A third arm member including a third extension member having an arcuate shape extending therefrom is interposed between the first and second arm members. The third extension member is slidably connected to the first arm member and the second extension member is operatively connected to the third arm members, such that the second arm members travel along an arcuate path defined by the second extension member when the second arm member is moved from a first position to a second position relative to the first and third arm members. Furthermore, the position of the third arm member can be securedly adjusted relative the first arm member.