Knee Orthosis Connection Structure for Natural Rotation

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Solution Overview

Problem

Existing knee joint assistive devices restrict internal and external rotation, causing discomfort and poor fit due to fixed rotation angles and excessive pressure on the tibia, limiting their effectiveness in supporting natural knee movement.

Innovation Solution

A knee joint protecting device with a connection structure allowing two degrees of freedom, featuring adjustable rotation axes and hinges that accommodate the natural range of motion, including internal and external rotation, and a flexible design to distribute pressure more evenly across the shank.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional knee joint assistive devices with fixed rotation planes are used, then the structure is simple and easy to manufacture, but the device restricts natural internal and external rotation of the knee joint

Engineering Contradiction:
Improveadaptability to natural knee movementVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by replacing fixed rotation planes with a dynamic connection structure that allows the rotation plane to change adaptively. The connection structure between thigh frame and shank frame enables the device to dynamically adjust to the natural movement patterns of the knee joint, including internal and external rotation, rather than constraining movement to a fixed plane.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a constant internal rotation angle is designed, then the device structure is simplified, but the device does not fit different users and causes poor appearance

Engineering Contradiction:
Improvefit for different usersVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the connection structure into adjustable modular components. The connection structure between thigh frame and shank frame can be adjusted to different configurations, allowing customization for individual user anatomy and movement patterns while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

3Reliability

If force is applied from the front direction on the shank to fix the shank, then the shank is securely fixed, but excessive pressure is applied to the tibia causing discomfort

Engineering Contradiction:
Improveshank fixation stabilityVSAvoidpressure on tibia
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by distributing the fixation force across multiple contact points and areas rather than concentrating it on a single point. The connection structure between thigh frame and shank frame is designed to apply force locally at optimal positions, securing the shank while avoiding excessive pressure on sensitive areas like the tibia.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10765548B2Knee joint orthosis
Publication Date: 2020.09.08 LUO YUN
  • US10765548B2 patent drawing
  • US10765548B2 patent drawing
  • US10765548B2 patent drawing

AI summary

A knee joint protecting device includes a thigh frame connected to a shank frame by a connection structure, which includes an adjustment mechanism and a connection hinge. The thigh frame is rotatable around a first axis using the adjustment mechanism to perform a first rotation about the shank frame within a first position and a second position. When the thigh frame is in the first position, the knee joint protecting device is fit for the lower limb of a standing posture. The thigh frame performs a second rotation about the shank frame using the connection hinge, the included angle of the first axis and the rotation plane of the second rotation is within the range of 0˜15°. By the adjustment mechanism and the connection hinge, the knee protecting device can provide the internal and external rotations between the thigh and the shank, and is more suitable for human engineering and kinesiology.