Modular Knee Prosthesis Inserts for ACL and PCL Kinematics

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Solution Overview

Problem

Existing total knee replacements (TKR) inadequately substitute the function of the anterior cruciate ligament (ACL) and posterior cruciate ligament (PCL), leading to reduced functionality and difficulty in adjusting to physical activity post-surgery.

Innovation Solution

A modular knee joint prosthesis with interchangeable femoral and tibial inserts that simulate the function of both ACL and PCL, allowing for a more anatomically correct knee replacement by mimicking the kinematics of a healthy knee through a system of gears and tracks that guide motion between flexion and extension positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a post and cam mechanism is used to substitute the PCL, then the PCL function is partially replaced, but the ACL function remains inadequately substituted and normal knee kinematics are not achieved

Engineering Contradiction:
ImprovePCL substitution functionVSAvoidACL substitution function
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention divides the ligament substitution function into separate components: a post-and-cam mechanism for PCL substitution and a separate artificial ACL component with bone anchors for ACL substitution. This segmentation allows each mechanism to be optimized independently for its specific function, resolving the contradiction between reliable PCL substitution and adequate ACL substitution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces an artificial ACL component as an intermediary element that bridges the femoral component and tibial component, providing the missing ACL function. This intermediary structure enables proper knee kinematics by replicating the natural ACL's role in preventing anterior tibial translation and providing rotational stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the ACL is removed in most TKR cases, then the surgery is simplified, but the reconstructed knee lacks normal kinematics and requires extensive physical therapy adjustment

Engineering Contradiction:
ImproveSurgical simplicityVSAvoidPhysical therapy adaptation
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The artificial ACL component with bone anchors serves itself by directly replacing the removed ligament's function without requiring complex external mechanisms. The component autonomously provides anterior stability and rotational control, allowing the knee to naturally regain normal kinematics without extensive physical therapy intervention to compensate for the missing ACL.

Inventive Principle:
Principle #25Self-service

3Device complexity

If a crude cam and post mechanism is used for ACL substitution, then the device complexity is reduced, but the anterior side contact is limited to only 0-20 degrees of flexion

Engineering Contradiction:
ImproveACL substitution mechanismVSAvoidFlexion range contact
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The invention replaces the static, limited-contact cam and post mechanism with a dynamic artificial ACL component that actively engages across the full range of motion. The bone-anchored construct moves with the knee joint, maintaining contact and functional control from full extension through flexion, thereby expanding the flexion range contact while keeping the device relatively simple.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12611310B2Modular artificial knee system
Publication Date: 2026.04.28 GARINO JONATHAN P
  • US12611310B2 patent drawing
  • US12611310B2 patent drawing
  • US12611310B2 patent drawing

AI summary

A modular knee joint prosthesis is configured to move between an extended position and a flexion position. The modular knee joint prosthesis includes a femoral component that is configured to be mounted to a femur. The femoral component has a first cutout or opening in a central region thereof for receiving a femoral insert. The modular knee joint prosthesis also includes a tibial component that is configured to (i) be mounted either directly or indirectly to a tibia, and (ii) engage the femoral component. The tibial component has a second cutout or opening in a central region thereof for receiving a tibial insert. A kit includes the modular knee joint prosthesis, at least two of the femoral inserts having different geometries, and at least two of the tibial inserts having different geometries.