Knee Replacement Cut Plane Estimation Using 3D MRI Alignment

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Solution Overview

Problem

Current methods for knee replacement surgery rely on 2-D X-ray images, which are limited in accurately estimating the pre-arthritic joint alignment and joint line of the knee, leading to suboptimal surgical outcomes, especially for patients with significant pre-existing alignment deviations.

Innovation Solution

A computer-aided method using patient-specific MRI images to estimate the pre-arthritic tibio-femoral mechanical alignment, allowing for the construction of surgical jigs with precise cut planes to restore original joint alignment, incorporating a lattice truss model for optimal stability and a wear mechanism analysis to adjust for arthritis-induced changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If 2-D X-ray images are used for pre-operative planning, then the planning process is simple and quick, but the measurement precision and estimation accuracy of pre-arthritic joint alignment deteriorate

Engineering Contradiction:
Improvepre-arthritic joint alignment estimation accuracyVSAvoidimaging system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transitions from 2-D X-ray imaging to 3-D MRI imaging to enable accurate estimation of pre-arthritic joint alignment. The 3-D imaging provides multi-planar views (coronal, sagittal, axial) that allow precise measurement of joint line orientation and mechanical axis, resolving the limitation of 2-D projection images where alignment estimation is inaccurate due to off-axis orientation and lack of depth information.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent performs pre-operative planning using 3-D MRI images to estimate the pre-arthritic joint line and mechanical axis before surgery. This preliminary 3-D analysis allows surgeons to plan cut planes and implant positioning with high precision, avoiding the need for complex intraoperative adjustments and improving overall measurement accuracy without requiring complex imaging equipment during the actual surgery.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If neutral limb alignment is created artificially in patients with significant pre-existing alignment deviations, then the new tibio-femoral mechanical alignment becomes vertical, but the range of knee motion is limited and stability deteriorates

Engineering Contradiction:
Improvepost-surgical leg stabilityVSAvoidjoint alignment restoration accuracy
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent changes the target alignment parameter from fixed neutral alignment to patient-specific physiological alignment. By using 3-D MRI to measure the patient's original joint line orientation and mechanical axis, the surgical plan adjusts cut planes and implant positioning to restore the patient's unique pre-arthritic alignment parameters, thereby maintaining ligament tension and joint stability while achieving accurate alignment restoration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary 3-D imaging and analysis to determine the patient's specific pre-arthritic alignment parameters before surgery. This advance measurement of the original joint line and mechanical axis allows the surgical plan to be customized to restore the patient's natural alignment rather than forcing neutral alignment, preserving stability while achieving precision.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If 2-D X-ray images are used for joint line estimation, then the imaging process is simple, but the difficulty of detecting and measuring the pre-arthritic joint line increases

Engineering Contradiction:
Improvejoint line estimation accuracyVSAvoidpre-arthritic state analysis difficulty
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent uses 3-D MRI imaging to visualize the joint line and surrounding anatomy in three dimensions, allowing accurate detection and measurement of the pre-arthritic joint line. The 3-D images provide multi-planar views that clearly show the joint line orientation relative to the mechanical axis, making measurement straightforward and precise compared to 2-D X-ray where the joint line is obscured by projection and off-axis orientation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent creates detailed 3-D digital models and simulations of the patient's joint anatomy from MRI data. These virtual copies allow for precise measurement and analysis of the pre-arthritic joint line without requiring complex physical measurements or interpretations of ambiguous 2-D X-ray images, significantly reducing measurement difficulty while improving accuracy.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11439467B1Knee replacement surgical cut planes estimation for restoring pre-arthritic alignment
Publication Date: 2022.09.13 LENTO MEDICAL INC
  • US11439467B1 patent drawing
  • US11439467B1 patent drawing
  • US11439467B1 patent drawing

AI summary

A computer-aided pre-operative planning tool with interactive surgeon interface for total knee replacement implements a method that allows implant size selection, implant positioning, and surgical cut planes estimation (with construction of corresponding surgical jig), based upon a series of coronal, axial and sagittal image slices of a patient's leg. Limb alignment and corresponding surgical cut planes are defined based upon joint anatomical-matching analysis to minimize joint wear and restore a pre-arthritic alignment (rather than an always fully neutral alignment). Using the interface, a surgeon has the option to adjust the varus/valgus alignment within recommended bounds between the pre-arthritic and fully neutral alignments. Implant size may be selected based on a best fit to the patient's leg obtained from analysis of the images.