Adjustable Knee Sensor Cover for Intraoperative Ligament Balancing

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Solution Overview

Problem

Existing joint replacement surgeries, particularly total knee arthroplasty, face challenges in accurately balancing ligament forces and achieving symmetrical loading across the knee joint, leading to subjective and inconsistent clinical outcomes.

Innovation Solution

An intraoperative surgical system with reconfigurable sensor covers and force sensors is used to measure and balance ligament forces across the joint at multiple stages of the surgical procedure, providing objective data for surgeons to adjust and align prosthetic components for improved balance and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional gap balancing techniques are used, then the surgical procedure can be completed, but the measurement of ligament forces remains subjective and inconsistent

Engineering Contradiction:
Improvemeasurement of ligament forcesVSAvoidconsistency of clinical outcomes
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces subjective mechanical gap assessment with objective force sensors that directly measure ligament forces. The sensor system substitutes traditional visual and tactile evaluation methods with quantitative force measurements, enabling precise and consistent measurement of ligament forces throughout the surgical procedure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements real-time feedback through force sensors that continuously monitor ligament forces during surgery. The system provides immediate feedback to the surgeon about force imbalances, allowing for dynamic adjustment of ligament releases and component positioning to achieve symmetrical loading forces across the knee joint.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If ligament releases are performed prior to bone cuts, then fixed deformities can be corrected, but the timing for measuring and balancing ligament forces is limited

Engineering Contradiction:
Improvetiming of measurementsVSAvoidreconfigurable sensor system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a dynamic sensor system with reconfigurable sensor covers that can be adjusted at different surgical stages. The sensor assembly can be repositioned and reconfigured to measure ligament forces at multiple time points including before and after ligament releases, bone cuts, and component implantation, providing adaptability throughout the surgical procedure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sensor system is divided into modular components including sensor covers, force sensors, and support structures that can be independently configured and repositioned. This segmentation allows the system to be adapted to different measurement requirements at various surgical stages without requiring a completely different device configuration.

Inventive Principle:
Principle #1Segmentation

3Loss of information

If multiple sensors are positioned to measure forces at different locations, then comprehensive force balance data can be obtained, but the device complexity increases

Engineering Contradiction:
Improvecomprehensive force dataVSAvoidsensor array configuration
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent employs a universal sensor platform that can measure forces at multiple locations through a coordinated array of force sensors. The sensor system is designed to capture comprehensive force balance data from different ligament locations simultaneously, providing complete information about medial-lateral and anterior-posterior force distributions across the knee joint.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12558235B2Intraoperative sensor systems with adjustable sensor cover for joint arthroplasty
Publication Date: 2026.02.24 DEPUY (IRELAND) LTD
  • US12558235B2 patent drawing
  • US12558235B2 patent drawing
  • US12558235B2 patent drawing

AI summary

An intraoperative surgical system for knee arthroplasty may be configured and/or reconfigurable to allow the surgical system to be inserted into different sized joint spaces during a surgical procedure. For example, the surgical system may include a sensor support body defining a platform, a force sensor, and a plurality of sensor covers each being configured to be detachably attached to the sensor support body. Each of the sensor covers can vary from each other in at least one characteristic. A selected one of the sensor covers can be placed over the platform, sandwiching the force sensor between the platform and sensor cover, to define a joint insertion block configured to be inserted into a tibiofemoral joint for measuring a force between a tibia and a femur defining the tibiofemoral joint.