Intraoperative Knee Sensor Inserts for Ligament Balancing

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Solution Overview

Problem

Existing total knee replacement surgeries lack objective methods for accurately balancing ligament forces and joint alignment, leading to subjective and inconsistent clinical outcomes.

Innovation Solution

An intraoperative surgical system with reconfigurable sensors that measure force and position within the joint space, providing objective data for ligament balancing and joint alignment, allowing for real-time adjustments during the surgical procedure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional subjective methods are used for ligament balancing, then the surgical procedure is simple, but the clinical outcomes are inconsistent and unreliable

Engineering Contradiction:
Improveclinical outcomesVSAvoidsurgical system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces subjective mechanical assessment methods with an objective sensor-based measurement system. Force sensors mounted on trial components quantitatively measure ligament forces, substituting the traditional reliance on surgeon tactile feedback and visual assessment with precise instrumental data, thereby improving reliability of clinical outcomes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The surgical system incorporates real-time feedback through force sensors that continuously monitor ligament forces during the procedure. The system provides quantitative feedback to the surgeon about force imbalances, enabling iterative adjustments to achieve symmetrical loading. This closed-loop feedback mechanism ensures consistent and reproducible joint balancing.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If force sensors are mounted on trial components for measurement, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveforce measurementVSAvoidsensor system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the force measurement function with the existing trial components by mounting force sensors directly on them. This integration combines the trial component's role in joint positioning with force measurement capabilities, achieving precise ligament force measurement without requiring completely separate measurement devices, thus limiting the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The trial components serve dual functions: traditional joint positioning and alignment, plus force measurement. By making the trial components multi-functional, the system achieves precise measurement capabilities without proportionally increasing overall device complexity, as the same components perform multiple roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If real-time force measurement is implemented, then ligament balancing accuracy is improved, but surgical time increases

Engineering Contradiction:
Improvejoint alignmentVSAvoidsurgical procedure
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The force sensors are pre-mounted on the trial components before surgery. This preliminary preparation eliminates time-consuming intraoperative sensor installation and calibration, allowing immediate force measurement upon insertion of the trial components, thus improving joint alignment precision without significantly increasing surgical time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12558236B2Sensorized knee arthroplasty utilizing an intraoperative sensor system
Publication Date: 2026.02.24 DEPUY (IRELAND) LTD
  • US12558236B2 patent drawing
  • US12558236B2 patent drawing
  • US12558236B2 patent drawing

AI summary

Systems and techniques can be provided to generate sensorized insights into the characteristics of a knee joint space during a knee replacement procedure. In some implementations, a sensor support body carrying one or more sensors can be used to measure and inform the clinician of the varus/valgus angles of the tibia and femur, allowing the clinician to adjust the surgical procedure to accommodate the measured angles. The clinician may simulate changes to the load balance across the knee joint in response to potential dimensional changes to the knee joint prior to actually surgically implementing the changes.