Knife Gate Pipe Shut-Off Without Pre-Cut Grooves
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional methods for installing knife gates in polyolefin-based pipes require pre-cutting grooves, increasing process steps and construction time, and complicate water sealing structures.
Innovation Solution
A flat plate-shaped knife gate with a semicircular arc-shaped cutting blade and arc band-shaped sealing portion is used to cut open a slit-shaped opening in the pipe without pre-cutting, allowing the pipe to deform and facilitating fluid shut-off without the need for additional sealing or power tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a groove is formed in advance using end mills and power tools, then the knife gate can penetrate to form an opening, but the process steps and construction time increase
Solution Approach 1:
The patent eliminates preliminary groove formation by designing the knife gate to directly cut through the pipe wall without requiring pre-formed grooves. The cutting blades on the knife gate create the opening and sealing surfaces in a single operation, removing the need for preliminary power tool operations.
Solution Approach 2:
The patent removes the groove formation step entirely from the installation process. By designing the knife gate with integrated cutting capabilities, the separate groove preparation operation is extracted and eliminated, leaving only the essential shut-off function.
2Reliability
If a groove is formed in advance, then the knife gate can be installed, but the water sealing structure becomes complicated requiring rubber packing
Solution Approach 1:
The patent removes rubber packing and complex sealing structures from the knife gate assembly. The sealing function is achieved through the geometry of the cutting blades and the natural deformation of the pipe material, extracting the need for additional sealing components.
Solution Approach 2:
The pipe material itself serves as the sealing medium through its elastic deformation. When the cutting blades create the opening, the pipe wall deforms elastically to form a natural seal around the knife gate edges, eliminating the need for external sealing components like rubber packing.
3Ease of manufacture
If an elongated square cylindrical die cutter is used to cut through the pipe, then an opening can be formed, but the pipe cannot deform or compress sufficiently to allow cutting
Solution Approach 1:
The patent employs curved or arc-shaped cutting blades instead of straight square cylindrical cutters. The curved geometry allows progressive engagement with the pipe wall, distributing the cutting force and enabling the pipe material to deform and compress gradually during the cutting process.
Solution Approach 2:
The knife gate is designed with movable cutting blades that can engage and disengage from the pipe wall dynamically. This allows the pipe material to deform during the cutting process and then recover, enabling successful penetration without requiring the pipe to remain rigid throughout the operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces construction time and costs by eliminating the need for pre-cutting and rubber packing, while enhancing water sealing capabilities and simplifying the installation process.
Implementation Method 1
a semicircular arc-shaped first cutting blade 13 is formed on a distal end side of the knife gate 1 to cut open the straight pipe 2
Implementation Method 2
an arc band-shaped sealing portion 14 is formed on a proximal end side of the knife gate 1 to be in contact with cut surfaces 21, 22 of the straight pipe 2 defining the opening 20
Data Source
AI summary
A shut-off system of the present invention includes a straight pipe made of a polyolefin-based material, and a knife gate, wherein: a semicircular arc-shaped first cutting blade is formed on a distal end side of the knife gate to cut open the straight pipe to form a slit-shaped opening; an arc band-shaped sealing portion is formed on a proximal end side of the knife gate to be in contact with cut surfaces of the straight pipe; the knife gate includes a pair of side edge portions that connect the first cutting blade and the sealing portion; the first cutting blade and the side edge portions bite into an inner circumference surface of the straight pipe along the inner circumference surface; the knife gate is formed in a flat plate shape having a first surface and a second surface, extending from the first cutting blade to the sealing portion and between the pair of side edge portions; the opening extends in a circumferential direction on the straight pipe; and the sealing portion extends from one end of the opening to the other end thereof, and extends from the inner circumference surface to an outermost surface, which is on an outermost side, of the straight pipe.


