Knife Handle Replacement Blade Storage with Spring Arm Lock

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Solution Overview

Problem

Existing knives lack a convenient and secure mechanism for storing and easily replacing worn or broken blades, necessitating separate storage or disposal of replacement blades.

Innovation Solution

A knife design featuring a liner with a movable spring arm that locks and unlocks to restrain or allow removal of a replacement blade within the handle cavity, enabling easy access and secure storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a replacement blade is stored within the handle cavity, then external storage is eliminated and blade accessibility is improved, but the blade may be accidentally lost or stolen without secure restraint

Engineering Contradiction:
Improveblade accessibilityVSAvoidblade security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The spring arm is designed to automatically transition between locked and unlocked states, releasing the replacement blade when needed while maintaining secure restraint during storage. This automatic mechanism ensures the blade is both secure when stored and easily accessible when required, resolving the contradiction between security and accessibility

Inventive Principle:
Principle #34Discarding and recovering

2Reliability

If a locking mechanism is added to secure the replacement blade, then blade security is improved, but device complexity increases

Engineering Contradiction:
Improveblade securityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spring arm mechanism is self-actuating and requires no external power source or complex control system. It automatically maintains the locked position during normal use and can be easily disengaged when blade replacement is needed, providing secure restraint without adding significant complexity to the knife structure

Inventive Principle:
Principle #25Self-service

3Reliability

If the spring arm is designed to extend laterally from the liner body, then the locking interface with the second blade is improved, but the spring arm is no longer coplanar with the liner body

Engineering Contradiction:
Improvelocking interfaceVSAvoidspring arm orientation
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The spring arm extends laterally from the liner body in a direction perpendicular to the plane of the liner, creating a three-dimensional locking interface that engages with the second blade. This lateral extension provides effective mechanical restraint while maintaining a compact overall structure, accepting the non-coplanar configuration as a necessary design compromise for functional effectiveness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick and secure replacement of blades within the knife handle, ensuring the blade is always accessible and reducing the need for external storage.

Implementation Method 1

The liner includes a spring arm movable between a locked position and an unlocked position. The interface between the spring arm and the second blade restrains the second blade from being removed from the handle cavity when the spring arm is in the locked position.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12365104B2Knife with blade storage
Publication Date: 2025.07.22 MILWAUKEE ELECTRIC TOOL CORP
  • US12365104B2 patent drawing
  • US12365104B2 patent drawing
  • US12365104B2 patent drawing

AI summary

A knife with a replacement blade stored within the knife is provided. The knife allows the replacement blade to be easily and quickly accessible. An arm is movable between a locked and unlocked position. In the locked position the arm interfaces with the replacement blade to restrain the replacement blade from being removed.