Knife Assembly Safety Lock Prevents Unintentional Blade Release

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Solution Overview

Problem

Quick release mechanisms in knives with replaceable blades used for field dressing during hunting can lead to unintentional blade releases, posing safety hazards due to their ease of deployment.

Innovation Solution

A knife assembly with a blade mounting system that includes a spring and a mechanical safety lock, which must be manually moved to disengage the spring from the blade, preventing inadvertent release, and featuring a removable blade with a slotted cutout for secure attachment to the blade chassis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a quick release mechanism is used for blade replacement, then blade replacement speed is improved, but blade retention reliability deteriorates

Engineering Contradiction:
Improveblade replacement timeVSAvoidblade retention reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The blade mounting system uses a dynamic spring-loaded retention mechanism where the spring continuously applies retaining force to hold the blade securely, while the system transitions to a released state only when deliberate manual intervention occurs through the release button, achieving both secure retention and controlled replacement

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The release button acts as an intermediary component that mediates between the user's intent to replace the blade and the spring-retained blade. Pressing the button temporarily overcomes the spring force, allowing blade removal, while releasing the button automatically restores the retaining force, providing a safe intermediate control mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the quick release mechanism is made easier to deploy, then ease of operation is improved, but safety deteriorates

Engineering Contradiction:
Improveblade replacement easeVSAvoidunintentional blade release hazard
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The spring retention mechanism applies a preliminary counteracting force that opposes any unintended blade movement. The blade cannot accidentally detach because the spring continuously exerts retaining force, and only deliberate pressure on the release button can overcome this pre-applied anti-action, preventing harmful unintentional releases while maintaining ease of intentional replacement

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents unintentional blade disengagement, enhancing safety during field dressing by requiring manual intervention to release the blade, thereby reducing the risk of accidents.

Implementation Method 1

a spring acting as a part of the blade mounting system

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240268399A1Knife assembly
Publication Date: 2024.08.15 OUTDOOR ELEMENT LLC
  • US20240268399A1 patent drawing
  • US20240268399A1 patent drawing
  • US20240268399A1 patent drawing

AI summary

The disclosed technology includes various embodiments for a knife assembly with replaceable blades used for hunting. Specifically, embodiments include a knife assembly with a safety switch integrated with a release mechanism to reduce this risk of unintentional blade releases. In some embodiments, the knife assembly includes a handle coupled to a blade chassis assembly in a blade mounting system configured to receive a replaceable blade. The knife assembly includes a spring configured to engage with the blade, and a lock that must be manually moved to permit the spring to disengage from the blade.