Knock Down Wood Box Panel Sections and Corner Clips

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Solution Overview

Problem

Conventional storage boxes occupy the same amount of space when empty as when full, posing challenges in storage efficiency and aesthetics, particularly in transportation and decoration.

Innovation Solution

A knock-down wood box system comprising panel sections and corner clips that can be assembled and disassembled without tools or adhesives, allowing for compact storage and aesthetic appeal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a conventional storage box is used, then storage capacity is provided, but it occupies the same amount of space when empty as when full

Engineering Contradiction:
Improvestorage capacityVSAvoidspace occupied
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The box is divided into multiple panel sections that can be separated from each other. These panels include front panel, rear panel, side panels, and top/bottom panels that can be detached to collapse the structure, reducing space occupation when empty while maintaining full storage capacity when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The box transitions from a static structure to a dynamic one that can change its configuration. The panel sections can be assembled to form a full-sized storage box and disassembled to collapse into a compact form, allowing the same structure to adapt between different volume requirements.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a knock down box with corner clips is used, then tool-free assembly is achieved, but structural integrity must be maintained

Engineering Contradiction:
Improveassembly easeVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

Corner clips serve as intermediary components that connect the panel sections together. These clips are inserted into recesses at the corners of the panels, providing a simple yet effective mechanical connection that enables tool-free assembly while maintaining sufficient structural integrity for storage use.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The box assembles itself without requiring external tools or adhesives. The corner clips are designed to be inserted by hand into the panel recesses, and the panels self-align and secure through the clip mechanism, making the assembly process intuitive and tool-free while still producing a stable structure.

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If panel sections are arranged to form enclosable storage compartment, then storage function is achieved, but aesthetic appeal is compromised

Engineering Contradiction:
Improvestorage compartmentVSAvoidaesthetic appeal
Core Design Contradiction:
Quantity of substanceVSShape

Solution Approach 1:

The box serves multiple functions: it provides storage capacity when assembled, and when disassembled, the panel sections can be arranged in various configurations that serve as decorative elements. The same components that create functional storage also create aesthetically pleasing arrangements, eliminating the need to choose between utility and beauty.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8939303B2Knock down wood box system
Publication Date: 2015.01.27 SIBBETT PETER Y
  • US8939303B2 patent drawing
  • US8939303B2 patent drawing
  • US8939303B2 patent drawing

AI summary

A knock down wood box system is a storage container system that is provided with an initial easily transportable disassembled configuration that is constructed into a sturdy assembled configuration without tools or adhesives. The knock down wood box system creates an enclosable storage compartment that can be collapsed when not in use such that it inhabits a much smaller amount of space. The knock down wood box system accomplishes this through the use of a plurality of panel sections that are particularly arranged to a plurality corner clips. The knock down wood box system in the assembled configuration may also serve as a decorative piece. Resultantly, it is also an object of the knock down wood box system to create a box that is aesthetically pleasing to the user.