Knotless Self-Locking Tissue Repair Constructs for Soft Tissue Compression

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Solution Overview

Problem

Existing surgical techniques for tissue repairs often require multiple knot-tying steps, which can lead to complications and reduced fixation strength, especially in reconstructive surgeries.

Innovation Solution

The development of knotless, self-locking, tensionable surgical constructs that utilize a reinforcement material with a self-locking mechanism, including a flexible coupler and eyelet, allowing for knotless, self-cinching, and self-locking tissue repairs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional knot-tying techniques are used for tissue repair, then the surgical procedure can be completed with standard materials, but the fixation strength is reduced and complications increase

Engineering Contradiction:
Improvefixation strengthVSAvoidcomplication rate
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent removes the knot element from the surgical construct entirely. The flexible coupler is designed to lock without requiring knots, extracting the problematic knot-tying step from the procedure while maintaining fixation function. This eliminates complications associated with knot security while preserving or enhancing fixation strength.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flexible coupler incorporates a self-locking mechanism that automatically secures the construct without requiring manual knot-tying. The system serves itself by locking into place through its own structural design, eliminating the need for surgeon skill in knot-tying and ensuring consistent fixation strength without variability.

Inventive Principle:
Principle #25Self-service

2Stability of the object's composition

If multiple knot-tying steps are used to secure tissue repair, then the construct can be anchored, but the surgical time increases and fixation uniformity decreases

Engineering Contradiction:
Improvefixation uniformityVSAvoidsurgical time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent extracts multiple knot-tying steps from the surgical procedure, replacing them with a single self-locking mechanism. This reduces surgical time while ensuring uniform fixation through the consistent, automated locking action of the flexible coupler, eliminating the variability inherent in manual knot-tying.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the manual mechanical system of knot-tying with an automated self-locking mechanism. This substitution eliminates the time-consuming repetitive motions of multiple knot-tying steps while providing more uniform fixation through the consistent mechanical action of the self-locking feature.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If traditional suture methods are used, then the procedure follows established protocols, but the compression uniformity on soft tissue is inadequate

Engineering Contradiction:
Improvecompression uniformityVSAvoidsurgical simplicity
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The flexible coupler's self-locking mechanism automatically provides uniform compression on the soft tissue without requiring complex surgical maneuvers. The system self-adjusts to distribute compression evenly, maintaining stability while simplifying the surgical procedure by eliminating the need for precise manual knot-tying techniques.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the operational parameters from manual knot-tying with variable tension to an automated self-locking mechanism that provides consistent compression force. This parameter change ensures uniform compression across the tissue while maintaining ease of operation through the simplified single-step locking process.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12502168B2Knotless methods and constructs for tissue repairs and reconstructions
Publication Date: 2025.12.23 ARTHREX INC
  • US12502168B2 patent drawing
  • US12502168B2 patent drawing
  • US12502168B2 patent drawing

AI summary

Surgical constructs, assemblies, and methods for tissue reinforcement with a reinforcement (reinforcing) material.