Knotless Suture Anchor Deployment with Threaded Tension Control

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Solution Overview

Problem

Conventional suture anchors and their deployment devices face challenges in maintaining proper suture tension and require knot-tying, which can be difficult arthroscopically and may cause postoperative pain.

Innovation Solution

A cannulated implant deployment device with a handle assembly, cleat, and threaded interface allows for axial rotation to maintain suture tension without knots, using a cannulated implant with external threading and a suture threader for secure fixation to bone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional suture anchors require knot-tying to secure sutures, then the suture can be anchored to bone, but the surgical procedure becomes complex and time-consuming with potential postoperative pain from knot irritation

Engineering Contradiction:
Improveease of suture anchoringVSAvoidcomplexity of knot-tying procedure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the knot-tying step from the suture anchoring process. The suture is captured between two opposing surfaces of the anchor device and held in place by friction, completely removing the need for knots and their associated complications while simplifying the surgical procedure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The anchor device performs the anchoring function automatically through its friction-based mechanism. The suture is captured and secured by the device's structural design without requiring manual knot-tying by the surgeon, making the system self-sufficient and eliminating the harmful knot-tying action

Inventive Principle:
Principle #25Self-service

2Reliability

If suture tension is adjusted manually during surgery, then the soft tissue can be approximated to bone, but maintaining proper tension throughout the procedure becomes difficult and time-consuming

Engineering Contradiction:
Improvesuture tension maintenanceVSAvoidtime for tension adjustment
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention introduces a dynamic tensioning mechanism that allows the suture tension to be adjusted and maintained throughout the procedure. The device incorporates a mechanism that can dynamically respond to tension requirements, enabling the surgeon to adjust and maintain proper suture tension without excessive time loss

Inventive Principle:
Principle #15Dynamics

3Device complexity

If friction-based suture capture is used without additional tensioning mechanisms, then the device structure is simple, but adjusting and maintaining proper suture tension becomes difficult

Engineering Contradiction:
Improvesimplicity of anchor structureVSAvoidease of suture tension adjustment
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The invention merges the friction-based suture capture mechanism with an integrated tensioning system. The two functions are combined into a single cohesive device that maintains structural simplicity while providing easy suture tension adjustment through the integrated mechanism

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy adjustment and maintenance of suture tension, ensuring secure fixation of soft tissue to bone without knots, reducing the risk of postoperative pain and improving surgical efficiency.

Implementation Method 1

The driver shaft and the knob can include a threaded interface that converts rotation of the proximal handle to axial rotation and advancement of the implant into the bone tunnel

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

the suture is captured between two opposing surfaces and held in place by friction

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3389506B1Knotless suture anchor and deployment device
Publication Date: 2025.09.03 CONMED CORP
  • EP3389506B1 patent drawingFigure 1A
  • EP3389506B1 patent drawingFigure 1B
  • EP3389506B1 patent drawingFigure 1C~1F

AI summary

A deployment device, including a driver shaft; an implant attached to the distal end of the driver shaft; a handle assembly connected to the proximal end of the driver shaft including a handle and a knob positioned distally to the handle; a cleat configured to secure a proximal end of a suture received from the implant through an aperture of the driver shaft resulting in a first applied tension value when the implant is placed in a pilot hole, wherein each of the implant, proximal handle and cleat is connected to the driver shaft such that rotation of the proximal handle in a first direction results in the rotation of the implant in the first direction and the maintenance of at least 50% of the first applied tension value when the implant is rotated in the first direction and advanced in the distal direction within the pilot hole.