Knotless Suture Anchor With Multi-Component Fixation

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Solution Overview

Problem

Current suture anchors can shift within the bone due to poor bone quality, leading to delayed or prevented proper healing as they do not securely attach soft tissue to bone.

Innovation Solution

A cannulated suture anchor with a distal, intermediate, and proximal component configuration that secures within a bone hole through threaded engagement and radial expansion, providing dual fixation points for the suture, preventing anchor removal and tissue migration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single fixation point is used for the suture anchor, then the device complexity is reduced, but the reliability of anchoring soft tissue to bone deteriorates due to potential shifting within the bone

Engineering Contradiction:
Improveanchoring reliabilityVSAvoidanchor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suture anchor is divided into three separate components: a proximal component with external threads for bone engagement, a distal component with an expansion mechanism, and an intermediate component connecting them. This segmentation allows each component to perform a specific function - the proximal component provides threaded engagement, the distal component provides radial expansion fixation, and the intermediate component maintains structural integrity - thereby improving overall anchoring reliability while keeping each individual component relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate component is inserted through the distal component, creating a nested configuration during implantation. The distal component acts as a housing for the intermediate component, which can be advanced through it during deployment. This nesting arrangement allows the complex multi-component anchor to be compact during storage and insertion, then deployed to create a distributed fixation system with multiple engagement points, effectively improving reliability without proportionally increasing the occupied space or operational complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If the suture anchor uses only threaded engagement with the bone, then the ease of operation is improved, but the stability of the anchor composition deteriorates due to potential anchor shifting

Engineering Contradiction:
Improveanchor position stabilityVSAvoidinstallation simplicity
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The distal component incorporates an expansion mechanism that transitions from a compressed state during insertion to an expanded state during deployment. The intermediate component can be advanced through the distal component, causing the distal component to expand radially and create a stable fixation platform. This dynamic transformation allows the anchor to be easily inserted in a compact form, then deployed to create a stable, non-shifting configuration through radial expansion that mechanically locks the anchor in place.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The anchor is segmented into functional zones: the proximal component handles threaded engagement for initial placement, the intermediate component serves as a structural bridge and suture passage, and the distal component provides expansion-based stabilization. This segmentation allows each segment to contribute to stability in a different manner, with the proximal threads preventing withdrawal and the distal expansion preventing lateral displacement, thereby achieving comprehensive position stability without requiring a single overly complex fixation mechanism.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the suture anchor has a simple single-component design, then the ease of manufacture is improved, but the reliability of tissue attachment deteriorates due to insufficient fixation

Engineering Contradiction:
Improvetissue attachment reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The anchor is manufactured as three separate components that can be produced using standard manufacturing processes for each individual piece, then assembled during implantation. The proximal component with external threads, the intermediate component with suture passages, and the distal component with expansion features can each be manufactured independently using techniques like machining or 3D printing, reducing the manufacturing complexity compared to creating a single complex integrated component with the same functional capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate component is designed to be inserted through the distal component during implantation, creating a nested configuration that simplifies the assembly process. Rather than requiring complex multi-step assembly operations, the components can be sequentially inserted and positioned, with the intermediate component passing through the distal component's internal lumen. This nested insertion approach simplifies manufacturing and assembly compared to requiring precise alignment of multiple components in a single operation, while still achieving the reliable multi-point fixation necessary for secure tissue attachment.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The suture anchor effectively locks the suture and soft tissue to the bone, reducing the likelihood of slipping or migration, thereby facilitating healing by engaging the bone in two independent ways.

Implementation Method 1

configured to be secured within a bone hole by a threaded engagement between the proximal component and the bone hole

Methodology Applied
Scientific EffectThreaded engagement: Screw

Implementation Method 2

by radial expansion of the distal component within the bone hole

Methodology Applied
Scientific EffectRadial expansion:

Implementation Method 3

secure a suture thereto by engaging the suture between the bone hole and threads formed on an external surface of the proximal component

Methodology Applied
Scientific EffectThreaded engagement: Screw

Implementation Method 4

engaging the suture between the distal component and the intermediate component

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS10881389B2Knotless suture anchor
Publication Date: 2021.01.05 MEDOS INT SARL
  • US10881389B2 patent drawing
  • US10881389B2 patent drawing
  • US10881389B2 patent drawing

AI summary

Methods and devices are provided for anchoring suture to bone. In one exemplary embodiment, a suture anchor is provided that includes a proximal component, a distal component, and an intermediate component positioned between the distal component and the proximal component. The proximal and distal components can each be configured to move independent of one another and to move relative to the intermediate component. In this way, the proximal, intermediate, and distal components of the suture anchor can be configured to cooperate with one another to prevent removal of the suture anchor from a bone hole in which the suture anchor is disposed and to lock a suture relative to the suture anchor and to the bone hole.