L-Shaped Bracket With Catch Tab For Temporary Panel Mounting
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Solution Overview
Problem
Existing mounting systems do not provide a temporary holding mechanism for devices proximate to panels during assembly, requiring individuals to manually hold devices while connecting components, which is inefficient and time-constrained in assembly line operations.
Innovation Solution
A mounting system comprising a generally L-shaped bracket with a catch tab and a panel featuring a key hole and catch slot, allowing the bracket to temporarily secure the device to the panel, preventing pivoting and enabling secure attachment of components before final mounting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual holding of device is used during assembly, then device can be positioned proximate to panel, but assembly time is increased and productivity is reduced
Solution Approach 1:
The bracket is pre-configured with a catch tab and the panel is pre-equipped with a catch slot, creating a temporary mounting system that is ready to secure the device before final assembly. This preliminary preparation eliminates the need for manual holding during component connection, thereby reducing assembly time while maintaining ease of device positioning.
2Reliability
If bracket structure is added for temporary mounting, then device can be securely held proximate to panel, but device complexity is increased
Solution Approach 1:
The mounting system is segmented into distinct functional elements: the bracket with catch tab, the panel with catch slot, and the anti-pivot rib. This segmentation allows each component to perform its specific function independently, achieving reliable device securing without requiring a complex integrated structure. The catch tab handles temporary mounting, while the anti-pivot rib prevents excessive movement, dividing the securing function into manageable parts.
Solution Approach 2:
The catch tab acts as an intermediary element between the bracket and the catch slot, providing a simple mechanical engagement that secures the device temporarily. This intermediary mechanism achieves reliable securing without requiring complex fastening systems, as the catch tab simply needs to engage with the catch slot and be prevented from pivoting beyond a predetermined angle.
3Stability of the object's composition
If anti-pivot rib is added to prevent bracket pivoting, then device positioning stability is improved, but manufacturing complexity is increased
Solution Approach 1:
The anti-pivot rib is added only at the specific location where the bracket interacts with the panel, providing localized stability enhancement. This local quality approach prevents excessive pivoting at the critical interface without requiring complex structures throughout the entire panel. The rib is positioned to contact the bracket at the optimal point to prevent pivoting while minimizing overall manufacturing complexity.
Data Source
AI summary
A mounting system for temporarily holding a device proximate to a panel while an individual works on the device, before the device is mounted to the panel, is provided. The mounting system can include a generally L-shaped bracket that has a catch tab extending from a distal end of the bracket. A panel is also included, the panel having a key hole with a catch slot. The catch tab can be passed through the key hole and engage the catch slot, thereby providing a temporary mount for a device attached to the generally L-shaped bracket.