L-Shaped Coaxial Connector Shielding Gap Solution

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Solution Overview

Problem

L-shaped coaxial terminals face reduced shielding effectiveness due to gaps in the external terminal's curved section, which can lead to signal leakage and noise contamination, as the curved shape is difficult to maintain as a continuous tubular form.

Innovation Solution

The connector incorporates shielding members made from electrically conductive material that cover and electrically connect the external terminal's curved sections, forming a continuous path from the conductor mounting to the terminal connecting portion, and a coupling member that connects these shielding members to enhance shielding effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the external terminal is formed by bending a metal sheet to create an L-shaped curved section, then the connector achieves L-shaped configuration for orthogonal mounting, but gaps are formed in the curved section reducing shielding effectiveness

Engineering Contradiction:
ImproveL-shaped configuration for orthogonal mountingVSAvoidshielding effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A shielding member made of electrically conductive material is introduced as an intermediary element to bridge the gap in the external terminal's curved section. This shielding member is disposed within the curved section and electrically connects the front end and rear end of the external terminal, thereby maintaining continuous shielding without compromising the L-shaped configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The external terminal is divided into front end and rear end portions that are bent at an angle to form the L-shape, while the shielding member is separately formed and then integrated into the curved section. This segmentation allows the external terminal to achieve the desired L-shaped configuration while the separate shielding member compensates for the shielding gap created by the bending process.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the external terminal is made continuous and tubular like rectilinear terminals, then shielding effectiveness is maximized, but L-shaped configuration cannot be achieved

Engineering Contradiction:
Improveshielding effectivenessVSAvoidL-shaped configuration
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The shielding member acts as a mediator that restores the continuous electrical path for shielding in the curved section of the L-shaped external terminal. By placing this conductive shielding member inside the curved section and electrically connecting both ends of the external terminal, the invention achieves both the L-shaped configuration and effective shielding.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Shape

If the metal sheet piece is bent to form the curved L-shape, then the connector achieves the required orthogonal structure, but the internal terminal's outer periphery cannot be completely surrounded

Engineering Contradiction:
Improvecurved L-shape structureVSAvoidshielding coverage
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The shielding member extends in the axial direction of the external terminal, adding a dimensional element that fills the gap created by the L-shaped bending. This axial extension ensures that the inner conductor is completely surrounded by the shielding structure, restoring full shielding coverage while maintaining the L-shaped configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly enhances shielding effectiveness by minimizing signal leakage and noise contamination, even in L-shaped coaxial terminals, by creating a continuous electrical path and stable grounding.

Implementation Method 1

shielding members, formed from an electrically conductive material, that shield the coaxial terminals... electrically connect the conductor mounting portion to the terminal connecting portion

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a coaxial cable has a coaxial structure comprising an inner conductor passing through its axial centerline and an outer conductor completely surrounding the outer periphery of the inner conductor... shielding effects that minimize leakage of signals transmitted by the coaxial cable to the environment and mixing of exogenous noise with said signals

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS10483662B2Connector with L-shaped coaxial terminals and method of manufacture thereof
Publication Date: 2019.11.19 HIROSE ELECTRIC CO LTD
  • US10483662B2 patent drawing
  • US10483662B2 patent drawing
  • US10483662B2 patent drawing

AI summary

L-shaped coaxial terminals, shielding members shielding these coaxial terminals, and a housing with insulating material having L-shaped terminal holding portions that hold the coaxial terminals and shielding members; the external terminal of the coaxial terminals has a conductor mounting portion extending in a forward-rearward direction and a terminal connecting portion extending downwardly from the front end side of the conductor mounting portion; the shielding members cover a section in the external terminal extending from the bottom face of the front end portion of the conductor mounting portion to the rear face of the upper end portion of the terminal connecting portion, electrically connecting the conductor mounting portion to the terminal connecting portion, forming an electrical path in the external terminal that passes through an area extending from below the front end portion of the conductor mounting portion to the rear of the upper end portion of the terminal connecting portion.