L-Shaped Electrical Connector for Multi-Orientation Plug-In Adapters

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Solution Overview

Problem

Existing electrical connection technologies lack a universally usable connector that can adapt to different spatial orientations, leading to increased component complexity and inefficiency in connecting plug connections.

Innovation Solution

A connector with an angled L-shaped configuration, featuring a first and second leg at a right angle, allowing for universal insertion orientations and reducing component diversity by enabling identical connectors to serve multiple functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional straight connectors are used for electrical connections, then the connector structure is simple, but the connector cannot be inserted into plug-in adapters in different spatial orientations, reducing versatility

Engineering Contradiction:
Improvespatial orientation adaptabilityVSAvoidconnector structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector body is designed with an L-shaped asymmetric configuration, where the first leg and second leg are arranged perpendicular to each other. This asymmetric structure enables the connector to be inserted into plug-in adapters in multiple spatial orientations (0°, 90°, 180°, 270°), significantly improving spatial adaptability while maintaining a relatively simple overall structure

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The connector transitions from a traditional linear one-dimensional structure to a two-dimensional L-shaped structure with legs extending in perpendicular directions. This dimensional change allows the connector to interface with plug connections in different spatial planes, enabling universal usability across multiple orientations without substantially increasing structural complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple different connector types are used to accommodate different spatial orientations, then all spatial orientations can be covered, but the number of components increases

Engineering Contradiction:
Improvespatial orientation coverageVSAvoidnumber of connector components
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The L-shaped connector is designed as a universal component that can serve multiple functions by being inserted in different orientations. A single connector type can replace multiple orientation-specific connectors, as the perpendicular leg arrangement allows it to interface with plug connections regardless of their spatial orientation, thereby reducing the total number of connector components needed

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of creating different connector variants for different orientations, the invention inverts the approach by creating a single connector design that adapts to different orientations. The L-shaped structure with its inherent directional flexibility allows one connector type to fulfill the role of what would traditionally require multiple specialized connectors

Inventive Principle:
Principle #13The other way round (Inversion)

3Manufacturing precision

If specialized connectors are designed for specific plug-in adapter configurations, then the connection precision is high, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improveconnection precisionVSAvoidmanufacturing simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The connector maintains simple overall geometry while incorporating localized features for precise connection. The L-shaped legs have specific dimensional characteristics and contact geometries at their ends that ensure accurate alignment and connection with plug connections, achieving high connection precision without requiring complex overall structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The connector design uses standardized dimensional parameters and geometries that can be manufactured with conventional precision. By maintaining consistent leg lengths, angles, and contact point positions, the connector achieves reliable connection precision while remaining compatible with standard manufacturing processes, avoiding the need for specialized high-precision manufacturing

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240347950A1Electrical connector, plug-in adapter, arrangement formed with same, and method for mounting a plug-in adapter
Publication Date: 2024.10.17 WAGO VERW GMBH
  • US20240347950A1 patent drawing
  • US20240347950A1 patent drawing
  • US20240347950A1 patent drawing

AI summary

A connector for electrically connecting a first plug connection to a second plug connection. A plug-in adapter for the pluggable connection of a multipole electrical circuit board terminal is also provided, the plug-in adapter has a plurality of connectors of the above-mentioned type. An arrangement including such a plug-in adapter, a multipole electrical circuit board terminal, and an electrical circuit board, and a method for mounting a plug-in adapter of the above-mentioned type are also provided.