L-Shaped Corner Reinforcement for Vehicle Body Front Rigidity

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Solution Overview

Problem

Existing vehicle body front structures face challenges in increasing rigidity without adding weight, as large reinforcement members can interfere with assembly and are difficult to join effectively.

Innovation Solution

A vehicle body front structure design incorporating a damper housing reinforcement member with a ridge portion, an upper dash panel reinforcement member, and a corner reinforcement member with a unique L-shaped step structure, which distributes loads in multiple directions and reduces the need for additional reinforcement, allowing for increased rigidity without excessive weight or assembly complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a relatively large reinforcement member is installed to increase the rigidity of the vehicle body front structure, then the rigidity is improved, but the vehicle body weight is increased

Engineering Contradiction:
Improverigidity of vehicle body front structureVSAvoidvehicle body weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The reinforcement structure is divided into multiple segments: a damper housing reinforcement member extending along the damper housing wall surface, an upper dash panel reinforcement member extending in the vehicle body width direction, and a corner reinforcement member connecting them. This segmentation allows each member to be optimized independently, using smaller, lighter components that collectively provide the required rigidity without excessive weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The corner reinforcement member features a substantially L-shaped step section with four portions extending in different directions (vehicle body forward/rearward direction and vehicle body width direction). This three-dimensional configuration distributes loads in multiple directions, providing comprehensive rigidity enhancement with a compact, lightweight structure rather than a single large reinforcement member.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If a relatively large reinforcement member is installed to increase the rigidity of the vehicle body front structure, then the rigidity is improved, but a portion that cannot be easily joined (welded) may be generated in the vehicle body front structure

Engineering Contradiction:
Improverigidity of vehicle body front structureVSAvoidease of joining (welding)
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

By dividing the reinforcement into separate members (damper housing reinforcement member, upper dash panel reinforcement member, and corner reinforcement member), each component has manageable dimensions that facilitate easy joining through welding or other connection methods, avoiding the interference and joining difficulties associated with a single large reinforcement member.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using one large reinforcement member that would provide excessive coverage and cause joining issues, the invention uses multiple smaller reinforcement members positioned at critical locations. This partial reinforcement approach achieves the necessary rigidity while maintaining ease of manufacture and assembly.

Inventive Principle:
Principle #16Partial or excessive action

3Weight of moving object

If a reinforcement member having a relatively light weight is used, then the vehicle body weight is reduced, but the rigidity of the vehicle body front structure may be insufficient

Engineering Contradiction:
Improvevehicle body weightVSAvoidrigidity of vehicle body front structure
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The corner reinforcement member's L-shaped step section with portions extending in both vehicle body forward/rearward direction and vehicle body width direction creates a three-dimensional load distribution network. This multi-directional configuration maximizes structural efficiency, providing comprehensive rigidity enhancement with minimal material, thus achieving high rigidity with a lightweight component.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The corner reinforcement member integrates multiple functions: it connects the damper housing reinforcement member and upper dash panel reinforcement member, provides load distribution in multiple directions, and reinforces the corner region. This merging of functions into a single lightweight component achieves superior rigidity without adding weight.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10232881B2Vehicle body front structure
Publication Date: 2019.03.19 HONDA MOTOR CO LTD
  • US10232881B2 patent drawing
  • US10232881B2 patent drawing
  • US10232881B2 patent drawing

AI summary

A vehicle body front structure includes a corner reinforcement member (22) that connects a damper housing reinforcement member (21) and an upper dash panel reinforcement member (15). The corner reinforcement member (22) is a member having a substantially L-shaped step section (22f), and has a first portion (22a) facing the damper housing reinforcement member (21) in a vehicle body width direction and joined to the damper housing reinforcement member (21), a second portion (22b) extending from the first portion (22a) toward an inner side of a vehicle body in the vehicle body width direction, a third portion (22c) facing the upper dash panel reinforcement member (15) from below and joined to the upper dash panel reinforcement member (15), and a fourth portion (22d) extending downward from the third portion (22c). The first portion (22a) and the third portion (22c) are formed as a continuous surface. The second portion (22b) and the fourth portion (22d) are formed as a continuous surface. A bottom surface (22fa) of the step section (22f) and the first portion (22a) are formed as a continuous surface.