L-Shaped Nested-Pipe Combustion Device for Fireplace Emissions

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Solution Overview

Problem

Open-hearth fireplaces experience incomplete combustion due to insufficient temperatures, leading to toxic emissions, while closed-hearth fireplaces achieve complete combustion but may still have residual pollutants.

Innovation Solution

A device integrated into the fireplace that performs a double combustion by injecting secondary air heated to temperatures above 573°C through a system of nested pipes, ensuring complete burning of noxious effluents from the primary combustion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If open-hearth fireplace is used, then ease of operation is improved, but combustion temperature is insufficient leading to incomplete combustion and toxic emissions

Engineering Contradiction:
Improveease of operationVSAvoidtoxic emissions
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The combustion process is segmented into two distinct stages: primary combustion in the open hearth and secondary combustion in the inserted device. The nested pipe structure divides the gas flow path into multiple channels, allowing separate temperature zones for each combustion stage, thus enabling complete combustion while maintaining operational simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device employs a nested pipe structure where multiple pipes are arranged concentrically within each other. This nesting allows hot gases to flow through inner pipes while outer pipes provide structural support and additional flow paths, maximizing heat exchange efficiency within a compact volume and enabling complete combustion without increasing device footprint

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-generated harmful factors

If closed-hearth fireplace is used, then combustion temperature is increased for complete combustion, but device complexity increases

Engineering Contradiction:
Improvetoxic emissionsVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The inserted device serves multiple functions simultaneously: it acts as a secondary combustion chamber, a heat exchanger, and a pollutant treatment device. The nested pipes perform dual roles as flow channels and heat transfer surfaces, reducing the need for additional components and simplifying the overall system while achieving complete combustion

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The device utilizes the heat from primary combustion gases to preheat secondary air and maintain combustion temperatures without external energy input. The nested pipe structure enables self-sustaining heat exchange where hot gases automatically transfer thermal energy to incoming air streams, eliminating the need for additional heating mechanisms

Inventive Principle:
Principle #25Self-service

3Productivity

If double combustion is implemented, then combustion efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvecombustion efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device merges the secondary combustion chamber, heat exchanger, and air injection system into a single integrated nested pipe assembly. Multiple combustion zones are combined within the same structural framework, allowing efficient double combustion while minimizing the number of separate components and simplifying installation

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively burns residual pollutants from the primary combustion, significantly reducing pollution and improving combustion efficiency in both open and closed-hearth fireplaces.

Implementation Method 1

a duct runs through all throughout the volume of the first and second pipes

Methodology Applied
Scientific EffectThermal exchange: Convection

Implementation Method 2

the combustion of wood generates a significant quantity of pollution emission... Incomplete combustions thus occur

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9841193B2Device for improving combustion in a fireplace
Publication Date: 2017.12.12 FINOPTIM
  • US9841193B2 patent drawing
  • US9841193B2 patent drawing
  • US9841193B2 patent drawing

AI summary

The invention relates to a device approximately defining an L shape and comprising at least two first nested pipes in the foot of the L (32), and at least one second pipe (36) provided with at least one opening (38), in the leg of the L, the first pipes being arranged in such a way as to define a duct between one end (34) of a first central pipe and said at least one opening (38) by means of passages defined at the ends of the first pipes.