Laboratory Ventilation Assembly for Separated Supply and Return Airflow

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Solution Overview

Problem

Existing laboratory ceiling constructions for research laboratories, such as those in chemistry or physics research, face challenges in efficiently managing the routing of supply and exhaust air lines, leading to crisscross and complex line configurations that complicate spatial changes and increase energy requirements for air exchange.

Innovation Solution

The implementation of an air guiding panel system with angled edges and a curved air-guiding surface, integrated into a laboratory design with a central supply air channel and an exhaust air channel, deflects heated air away from the supply air channel and directs it towards the exhaust air channel, creating a separated airflow path that reduces energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If supply lines are fastened directly to the building ceiling with dowels, then the ceiling construction is simple, but the spatial changes to existing laboratory arrangement can be undertaken retrospectively only with great effort

Engineering Contradiction:
Improveceiling construction simplicityVSAvoidspatial rearrangement flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The ceiling construction is segmented into a grid of individual ceiling modules, each containing its own fastening system. This allows individual modules to be removed, relocated, or reconfigured without affecting the entire ceiling structure, enabling easy spatial rearrangement while maintaining construction simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ceiling construction incorporates movable and reconfigurable elements, allowing the ceiling modules to be dynamically repositioned. The fastening system enables quick assembly and disassembly, transforming the ceiling from a static structure to a dynamic one that can adapt to changing laboratory layouts.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If media lines are routed in a criss-cross manner in multiple planes, then the lines can reach all workbenches, but the route becomes complex and difficult to manage

Engineering Contradiction:
Improveline routing accessibilityVSAvoidline configuration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The media lines are routed through the vertical dimension by incorporating channels and conduits within the ceiling modules. This allows lines to be organized in a structured three-dimensional path rather than chaotic criss-cross routing, reducing complexity while maintaining accessibility to all workbenches.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Ceiling modules act as intermediary structures that house and organize media lines. These modules provide dedicated pathways and connection points, serving as mediators between the central distribution system and individual workbenches, thereby simplifying the overall line configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If supply air and exhaust air channels are arranged close together, then the ventilation assembly is compact, but the energy requirement for air exchange increases due to air mixing

Engineering Contradiction:
Improveventilation assembly footprintVSAvoidenergy loss from air mixing
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The exhaust air pathway is extracted and separated from the supply air pathway by routing exhaust air through dedicated channels in the ceiling modules. This physical separation prevents mixing between supply and exhaust air streams, reducing energy loss while maintaining a compact overall assembly footprint.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The ventilation system utilizes pneumatic principles to create separate airflow pathways through the ceiling modules. By designing distinct air channels with appropriate pressure differentials, the system maintains compact dimensions while preventing air mixing through pressure-controlled flow separation.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces the energy required for air exchange in laboratories by effectively separating supply and exhaust airflows, improving airflow efficiency, and allowing for easier rearrangement of laboratory setups without the need for complex reconfiguration of air lines.

Implementation Method 1

heated air...rises through a gap that extends along the rear longitudinal edges of the workbenches

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

supply air heated in the region of the workbenches reaches the region of the ceiling of the room, in the vertical direction

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

angled panel edges at the ends thereof remote from the supply air channel...deflect the air, which is heated under the workbenches...away from the central supply air channel

Methodology Applied
Scientific EffectFlow deflection: Flow Separation

Data Source

PatentUS20250025880A1Laboratory containing an arrangement of workbenches and a ventilation assembly disposed above the workbenches
Publication Date: 2025.01.23 H LUEDI CO AG
  • US20250025880A1 patent drawing
  • US20250025880A1 patent drawing
  • US20250025880A1 patent drawing

AI summary

A laboratory assembly, and method of operation, having workbenches with a rear longitudinal edge and a ventilation assembly disposed above the workbenches. The ventilation assembly has a central supply-air channel and a return-air channel disposed above the central supply-air channel, said channels being held above the workbenches on a frame composed of profiled supports. Air-guiding panels are disposed laterally to the central supply-air channel. The air-guiding panels have panel edges curved in the upward direction; the air which is heated under the workbenches by laboratory devices and/or IT devices and which rises through a gap provided along the rear longitudinal edges of the workbenches is deflected by said panel edges away from the central supply-air channel in the upward direction into the spatial region above the air-guiding panels.