Automated Label Applicator for Variable-Size Syringes
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Traditional syringe labeling methods are inadequate for automated syringe fillers that prepare syringes of varying sizes and contents in an ad hoc, just-in-time fashion, as they require manual reconfiguration and preprinted labels, which reduce efficiency and accuracy.
Innovation Solution
An automated label applicator system that can apply labels to syringes of different sizes without prior knowledge of the syringe size, using a printer and peeler mechanism to generate and apply customized labels with specific information, such as medication details and patient information, in an ad hoc manner.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If preprinted labels are used for batch processing, then productivity is improved, but adaptability deteriorates
Solution Approach 1:
The label applicator system dynamically adjusts its operation based on real-time syringe detection. The system transitions from static preprinted labels to dynamic on-demand label printing, where the printer generates labels with appropriate sizing and content based on the specific syringe being processed, thereby achieving both high productivity and adaptability
Solution Approach 2:
The system changes the parameter of label production from pre-fixed (preprinted) to variable (on-demand printing). The printer can generate labels with different sizes, formats, and content based on the detected syringe characteristics, allowing the system to maintain high speed while adapting to various syringe types
2Adaptability or versatility
If manual reconfiguration is performed for different syringe sizes, then adaptability is improved, but productivity deteriorates
Solution Approach 1:
The system performs self-configuration through automated syringe detection and recognition. When a syringe is placed on the applicator, the system automatically detects its size, type, and required label specifications, eliminating the need for manual reconfiguration by operators while maintaining full adaptability to different syringe varieties
Solution Approach 2:
The system incorporates feedback mechanisms where sensors detect syringe characteristics and automatically adjust labeling parameters. This closed-loop control enables the system to adapt to different syringe sizes in real-time without interrupting the labeling workflow, thus maintaining high productivity while achieving full adaptability
3Productivity
If automated label application is implemented, then productivity is improved, but device complexity deteriorates
Solution Approach 1:
The label applicator system is designed as a universal platform that integrates multiple functions: syringe detection, label printing, label application, and quality verification. This multi-functional integration achieves high productivity while managing complexity through a unified system architecture rather than separate complex subsystems
Data Source
AI summary
A label applicator for application of labels to the body of a syringe. The label applicator may be moved into position relative to a predetermined axis along which syringes of different respective sized may be disposed. In this regard, the label applicator may be operative to apply a label to an array of syringes of different sizes. Moreover, the label applicator may print label information onto the label regarding each individual syringe prior to application of a label to the syringe. This may allow for custom label application to each labeled syringe.